Casio QT-6100 Bedienungsanleitung

SERVICE MANUAL

ELECTRONIC CASH REGISTER

(without price)

QT-6100

(EX-819)

AUG. 2008

QT-6100

CONTENTS

QT-6100 PAGE

1. SPECIFICATIONS .........................................................................................1

2. INITIALIZATION ............................................................................................5

3. DISASSEMBLY .............................................................................................9

4. ASSEMBLY .................................................................................................15

5. OPTION INSTALLATION ............................................................................21

6. IN LINE / ON LINE ......................................................................................25

7. DIAGNOSTIC OPERATION ........................................................................27

8. CIRCUIT EXPLANATIONS ..........................................................................47

9. ERROR CODE LIST ....................................................................................66

10. IC DATA .......................................................................................................78

11. PCB LAYOUT ..............................................................................................90

12. CIRCUIT DIAGRAMS ..................................................................................93

13. PARTS LIST ..............................................................................................110

To prevent malfunctions caused by the weak batteries, charge the memory

protection batteries for over 12-hours before installation or after a long-time

vacation (over 30 days).

• Before installation, initialize the terminal and leave it turn on over 12-hours.

• After a long-time vacation, initialize the terminal and restore the program data

if the terminal is in malfunction, and leave it turn on over 12-hours.

• Over 48-hours charging makes the batteries fully charged.

— 1 —

1. SPECIFICATIONS

1-1. Electrical Speciﬁcations

1-2. Environmental speciﬁcations

1-3. Main LSI speciﬁcations

• CPU Name HD6417751RF240 (SH-4)

Number of control bit 32 bits

• I/O controller Name D784215AGC2728EUA

Number of control bit 16 bits

• Gate array Name UPD65945GJ-P16-JEU

• SDRAM Name HY5V52ALFP-H-C

Capacity 256 Mbits

• Flash ROM Name 29PL127J60TFI13004

Capacity 128 Mbits

• Display controller Name SM712GX04LF02-BA

• Ethernet controller Name LAN91C113-NE (10/100BASE TX)

• Operating temperature 0 °C ~ 40 °C

• Operating humidity 20 % ~ 85 %

• Storage temperature -20 °C ~ 65 °C

• Storage humidity 10 % ~ 85 %

120V 220V 230V 240V

• Power consumption <AC input current at Adaptor>

In operation Max. 1.1A 1.1A 1.1A 1.1A

Display off Max. 0.25A 0.15A 0.15A 0.15A

In operation Max. 1.1A 1.1A 1.1A 1.1A

Display off Max. 0.5A 0.5A 0.5A 0.5A

• Memory protection Back-up battery NiMH (nickel-metal-hydride)

HHR-21HL3G1B (USA only)

HHR-21HL3G1C (Except USA)

Back-up period 30 days (25 °C)

Battery life Replace the battery every 5 years.

Recharge time 24 hours (full charge)

• Clock & Calendar Accuracy Within ± 40 sec. Per month (25 °C)

Auto calendar Effective until 2099 A.D.

— 2 —

1-5. I/O Ports

COM port (D sub 9pin) x 3

LAN port (Ethernet 10BASE-T/100BASE-TX) x 1

CF CARD slot x 1

Drawer port x 2

• LCD Display Name NL8060BC31-27

Size 12.1 inch SVGA TFT panel

Resolution 800 x 600

Interface CMOS 6 bits

Colors 262,144 colors

• Touch Panel Name N010-0550-T711

Size 12.1 inch

• Panel brightness control 1 x VR controller

• Power supply External adaptor "ADP820AA"

• Cleck key Magnetic ibutton prove "94-J-04"

1-4. Devices speciﬁcations

DC IN

PC/MODEM

SCANNER

DISPLAY

DRW1

DRW2

COM1

COM3COM2

LAN1

COM1 COM2 COM3

From the AC adaptor

Inline (10/100Base-T)

Drawer 2

Drawer 1

Card slot cover

CF CARD slot

— 3 —

DEVICE NAME MODEL NOTE

• Magnet i-Button QT-6011DLS

• Display set for customer QT-6060D Connect to Com 3

• Display cable for customer QT-6061CB

(for mounting to the base)

• Display 5-meter cable for customer QT-6062CB

• Slip printer SP-1300 Connect to Com 2, 3

• Slip printer cable PRT-CB-8C Length 1.5m

• Remote printer UP-250 Connect to Com 2, 3

• Remote printer UP-350 Connect to Com 2, 3

• Remote printer SA-3015 Connect to Com 2, 3

• Remote printer UP-360 Connect to Com 2, 3

• Printer cable PRT-CB-8A Length 3m

• Printer cable PRT-CB-8B Length 5m

• Power unit for External Printer PS-180 EPSON MODEL

• Handy scnner HHS-15 Com2 port only

• MCR QT-6046MCR

• Drawer cable QT-6031CB Length 3m

• PC cable PRL-CB-2 Com1 port only

1-6. Option List

CASIO sales options

1-7. Drawer

Type Drawer Name Speciﬁcation USA Other

Countries

M DL-2785 D-20BC-B84M-15* X

M DL-2786 D-20BC-B84SM-15* X

M DL-2920 D-20BC-B87M-15* X

M DL-2921 D-20BC-B87SM-15* X

M DL-2425 D-20BC-B55SM-15* X

M DL-2525 D-20BC-B64SM-15* X

L DL-3616 D-11BH-B65SS-9* X X

L DL-3617 D-11BH-B65S-9* X

DEVICE NAME MAKER MODEL NOTE

• Slip printer/ AC adaptor AD31-U or E U: 100V / E: 200V

• Remote printer EPSON TM-T88 lll Connect to Com 2, 3

• Remote printer EPSON TM-U220 Connect to Com 2, 3

• Power cord for power unit EPSON AC-170

• Laser scanner PSC QuickScan6000 Com2 port only

• Handy scnner PSC HS1250 Com2 port only

• CF Memory card Sandisk SDCFB-xx-505

• Modem U.S.Robotics 56k FAX

• ISDN TA DEVOLO MICROLINK ISDN

• HUB NETGEAR DS104, DS108

Local purchase options

— 4 —

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer.

Dispose of used batteries according

to the manufacture’s instructions.

VORSICHT !

Explosionsgefahr bei unsachgemäßem Austausch der

Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen gleichwertigen Typ.

Entsorgung gebrauchter Batterien nach

Angaben des Herstellers.

ADVARSEL !

Lithiumbatteri - Eksplosionsfare ved fejlagtig hándtering.

Udskiftning má kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandØren.

1-8. Duration of Life

Panel of TFT LCD 50,000 hours

Back Light of TFT LCD 43,000 hours

Touch Panel (number of touch times) 10 million times

LCD of customer display (option) 20,000 hours

Back light of customer display (option) 20,000 hours

Head of MCR 300,000 times (in a clean ofﬁce room)

■ Installing Precautions

When installing QT-6100, attach the ferrite core to the QT-6100 side. Wind the AC

adaptor cable around the ferrite core two times.

The ferrite core is packed with QT-6100.

— 5 —

CASIO COMPUTER CO.,LTD.

ROM VER. xxxxxx xxxx

CREATE xxxx-xx-xx xx:xx

QT-6100 x.xx

APL VER. xxxxxx xxxx

Version

INIT

789

456

123

2. INITIALIZATION

2-1. MACHINE INITIALIZATION

2-1-1. How to initialize the terminal

Preparation:

1. All peripheral devices and terminals should be turned off.

2. Connect all of the peripheral devices (such as printer, display etc.) to terminal.

• In case of wire inline:

3. Connect all terminals by inline.

Operation:

4. Turn on all peripheral devices of a terminal

5. Turn on this terminal with pressing the initialize switch and release.

6. After releasing the key, enter “20000” (U.S.), “10000” (other area: English), “40000” (other area:

German), “50000” (other area: French), “60000” (other area: Spanish) and press the <OK> key.

ID & IP ADDRESS

Terminal ID ENTER ID

IP ADDRESS AUTO

OK? Yes

——— Terminal ID: 1 ~ 32

——— Press <YES> to continue.

Enter terminal ID and IP address

• Case 1: Terminal ID = “1”

Init Sw

IP ADDRESS MANUAL

192.168. 0. 1

DHCP SERVER

OK? Yes

——— Enter IP address if you want to change.

——— Select “CLIENT”, if you want to use this terminal as a

DHCP client.

——— Press <YES> to continue.

— 6 —

• Case 2: Terminal ID = “2” ~ “32”

* The IP address of each terminal should be the unique number from 192.168. 0. 1 to

192.168.255.255.

Declare terminal conﬁguration

——— Enter date if it is wrong.

——— Enter time if it is wrong.

——— Within 12 characters

——— Master / Backup master / Satellite / Self master

——— “Check Cluster ID” is always 0

——— No printer / UP-350 / UP-360 / SA-3015 / UP-250 for

R/J or Order printer.

——— No printer / SA-3015 / SP-1300

——— Press <YES> to continue.

Date 01-10-10

Time 12:34 00

ID Character MC #01

Check System Master

Check Cluster ID 0

R/J/Order Printer1 No

R/J/Order Printer2 No

R/J/Order Printer3 No

Slip Printer No

OK? YES

Program restoration

• Restore from CF card.

Insert the CF card into the slot and select the appropriate ﬁle and press the <YES> key.

——— Select, if no need to download any data.

——— Select to download a program data from CF card.

——— Select to download a program data from other terminal.

INIT 10-10-01 12:34 000001

AUTO PGM

1.No Restore / Receive

2.PGM Restore (CF Card)

3.PGM Receive (Inline)

——— All Data (including totalizer) / All PGM (program only)

——— Select the machine to send the data.

INIT 10-10-01 12:34 000001

Receive Data All PGM

PGM Receive from MC #05

OK? YES

• Program receive from other terminal.

2-1-2. How to initialize the terminal (add / replace one terminal)

Preparation:

1. All peripheral devices and terminals of this cluster should be turned off.

2. Connect all of the peripheral devices (such as printer, display etc.) to this terminal.

3. Connect the added / replaced terminal to inline.

Operation:

Follow the steps shown on the page 5 to 6.

IP ADDRESS AUTO

OK? Yes

——— Select “MAUAL”, if you want to enter IP address manually.

(IP address setting line will appear on the screen.)

——— Press <YES> to continue.

— 7 —

2-1-3. How to ﬂag clear the terminal (or INIT2)

Preparation:

1. All peripheral devices and this terminal should be turned off.

2. Check the connection of all peripheral devices (such as printer, display etc.) of this terminal.

3. Check the connection of this terminal to inline.

Operation:

4. Turn on all peripheral devices of this terminal.

5. Turn on this terminal with pressing the <DISP ON/OFF> key.

6. Press <OK> key.

CASIO COMPUTER CO.,LTD.

ROM VER xxxxxx xxxx

CREATE xxxx-xx-xx xx:xx

QT-6100 Version x.xx

APL VER. xxxxxx xxxx

7. Select “1. Flag Clear” and press <YES> key to ﬂag clear.

or select “2.Init2” and press <YES> key and enter “8888888888” and <YES> key to Init 2.

2-2. SYSTEM INITIALIZATION

In this chapter shows how to install QT-6100 systems and peripherals.

2-2-1. How to load IPL (Initial Program Loading)

Normally, IPL is not necessary since the terminal has efﬁcient programmable options to

meet your circumstances.

In some cases, you need to change the application program to meet your requirements, the

IPL is necessary to download the application program to the terminal.

To load IPL, there are two methods:

1) From PC to a terminal via RS-232C

2) From CF card to a terminal

— 8 —

2-2-2. IPL Operation

xxxxxxx

IPL :CF CARD

IPL :COM1 PORT

xxxxxxx

IPL :COM1 PORT

115200 bps

57600 bps

56000 bps

34800 bps

19200 bps

9600 bps

CANCEL

xxxxxxx

CANCEL

START

2. If you choose COM port or IN LINE port, select baud rate of

the IPL source device.

3. Press the <START> key to proceed, in case of downloading

via inline, automatic ID deﬁnition is made by this timing. So

press the <YES> key terminal by terminal.

4. After ﬁnishing IPL, machine initialization is necessary.

If you select “CF card”, insert the CF card into the slot before this

step.

1. Select the appropriate method to loading IPL data.

(using COM PORT)

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