Caslon Zip21A Bedienungsanleitung

Zip21A

Operation and Maintenance Manual

01-03-15 onwards 1502005

Caslon House, Lyon Way, Hatfield Road, St. Albans, Herts, AL4 0LB / UK

Telephone: +44 (0)1727-852211 Fax: +44 (0)1727-855772

Email: info@caslon.co.uk Website: www.caslon.co.uk

Page 1

Contents

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Page 2

Specifications

Maximum Paper Size:

320mm x 470mm

15.5" x 18.5”

Minimum Paper Size:

145mm x 145mm

5.7" x 5.7"

Maximum Paper thickness:

350gsm (0.5mm)

115 lb. Cover

Cutting Speed:

288 finished cards per minute.

Cross Cut Method:

Programmable guillotine

Maximum Cross Cuts per Sheet:

Minimum Size of Cross Cut Gutter:

2mm

0.080"

Recommended Bottom Trim Off:

4mm –10mm

0.160" - 0.3937"

Centre Slit Gutter:

6mm

0.275"

Inline Cut Method:

Rotary, spring loaded slitting knives

Maximum Paper Capacity:

~ 200mm

~ 7.87"

Feeding Method:

Suction, top feed

Delivery Method:

Adjustable receiving tray

Physical Size:

(including feed tray)

1100mm long x

680mm wide x

1100mm high

43.3" long x

26.8" wide x

43.3" high

Shipping Size:

950mm long x

700mm wide x

1500mm high

31.5" long x

25.6" wide x

21.6" high

Net Weight:

115 kilos

253 lbs

Shipping Weight:

135 kilos

297 lbs.

Power:

AC 220V, 50 Hz

Auxiliary Parts supplied with machine:

Instruction Manual

Power Cord

Delivery Tray Dividers

Hex T type 2.5mm wrench

Screw Driver

Vernier Callipers

Card width adjusting tool

Page 3

Safety Information

Read and understand all instructions in this manual before attempting installation, operation or

general maintenance of the Zip21A.

Assemble the machine as outlined in the “Initial Machine Assembly” section

Use only a grounded electrical outlet when connecting the Zip21A to a power source. If you are

unsure, check with a qualified electrician –see “Important information before you start” below.

Observe all warnings and instructions marked on the Zip21A.

Unplug the Zip21A from wall outlets before cleaning or maintenance.

Do not install or operate the Zip21A near water or whilst you are wet.

Make sure the Zip21A is installed on a secure and stable surface.

Make sure the power cord does not obstruct walkways near the Zip21A.

Keep long hair and jewellery clear whilst operating the Zip21A.

Never operate the Zip21A with any guarding removed.

Always disconnect the power to the Zip21A whilst not in use.

If you are in any doubt about the operation of the Zip21A, please call your local service agent.

Important Information before you start

The Zip21A is a microprocessor-controlled machine. As such, the Zip21A must be connected to

a dedicated, clean power supply. The Zip21A may be unable to perform correctly and

consistently if it is connected to a power supply with other equipment.

A power surge protector should be used with the Zip21A to protect the electronics. Electronics

that are damaged due to power surges are not covered under the standard warranty.

The Zip21A is sold in Europe as a 230V machine with the correct power cord provided.

The user is also solely responsible to assure that the Zip21A is not connected to the wrong

voltage. Damage caused by incorrect voltage hook-up is not covered under the standard

warranty.

We recommend that the Zip21A box and packing materials be kept. While service parts are

available from your dealer and can typically be easily replaced in the field, it may be necessary

to return the Zip21A to the factory for complex service. The Zip21A box and packing material

have been designed to protect the machine from normal handling during transportation.

Page 4

Product Recycling and Disposal

European Union - Disposal Information for Commercial Users

Application of this symbol on your equipment is confirmation that you must dispose of this

equipment in compliance with agreed national Procedures.

In accordance with European legislation end of life electrical and electronic equipment subject

to disposal must be managed within agreed procedures.

Prior to disposal please contact your local dealer or Xerox representative for end of life take

back information.

European Union - Disposal Information for Domestic Users

Application of this symbol on your equipment is confirmation that you should not dispose of

the equipment in the normal household waste stream.

In accordance with European legislation, end of life electrical and electronic equipment

subject to disposal must be segregated from household waste.

Private households within EU Member States may return used electrical and electronic

equipment to designated collection facilities free of charge. Please contact your local disposal

authority for information.

In some Member States when you purchase new equipment your local retailer may be required

to take back your old equipment free of charge. Please ask your retailer for information.

Countries not within the European Union

Please contact your local waste authorities and request disposal information.

Page 5

Initial Machine Assembly

Remove both pieces from packaging and store for safe keeping.

Place the top unit onto the lower base and locate the rubber feet from the top unit into the

holes in the top of the base unit..

General Operation

Make sure that the Waste Collection Box, Delivery Dividers, Feed Tray and guards are all

properly installed on the Zip21A before operation.

The top guard MUST be closed properly or the safety switch will not be activated.

The main power switch, located at the delivery end/non-operator side of the machine, is used to

turn the Zip21A "ON". Once power has been turned on, the Zip21A will go through a self-test

sequence.

At the end of this self-test, the Zip21A will be ready to operate. The last set of program

parameters that were programmed into the Zip21A will automatically be recovered from

memory and displayed on the touch screen.

Pressing the "START" button will activate the Zip21A and the machine will start feeding paper.

When the machine has finished feeding all of the stock and the feed tray is empty, it will stop

automatically. Likewise, if a Run Count is set the machine will feed the correct number of sheets

and then automatically stop.

Pressing the "STOP" button will deactivate the feeding system of the machine and complete the

sheet currently being processed.

If an error occurs, the Zip21A will sound a warning and stop the machine. An error message

should be displayed on the touch screen display. Note the error message and refer to the

“Errors” section. To clear the error, follow the procedure indicated until the machine returns to

operation. The Zip21A will not operate until the error message has been cleared.

Page 6

Feeder Section

The Zip21A uses a suction feeder that feeds from the top. The lead edge of the stack in the

feeder should be pushed against the stop plate, under the suction unit.

The position of the top of the stack in relation to the suction unit is controlled by the blue cap

knob situated above the feeder section. It has a scale on top that denotes the size of the gap

and a red slider that indicates the position selected. Clockwise rotation decreases the gap and

anti-clockwise rotation increases the gap.

A chrome rear guide is fitted and is adjustable for different lengths of stock. Undo the black

knob and adjust the backstop so that is just touches the rear of the stock. This chrome rear

guide also raises up to allow access to install/remove the sheets and to make adjustments to

the sheet retarding plate adjuster.

Below the feed unit is the sheet retarding plate adjuster. This also has a black knob and adjusts

the gap between the top of the sheet retarding plate and the suction drive belt. This should be

adjusted `to allow one sheet at a time to be fed. Clockwise rotation decreases the gap and anti-

clockwise rotation increases the gap.

To adjust for different widths of paper use the Paper Width Position Thumb Wheel situated on

the non-operator side of the feeder.

To adjust the position of the paper in the feeder use the Left / Right Adjustment Dial situated

on the operator side of the feeder.

The sensor at the front of the Paper Feed Tray may cause an error if it detects excess light or

direct sunshine. Keep machine out of direct light.

Page 7

Rotary Slitting / Scoring Section

The Zip21A uses slitting and/or scoring blades mounted in a removable cassette to slit the

paper as it passes through the machine.

: Before removing or installing a blade cassette, turn the main power switch to the

"OFF" position.

Remove the top cover from the machine. Remove the four Philips head-mounting screws that

secure the blade cassette, and then lift the cassette out of the machine. To install a new

cassette, reverse the process making sure the gear on the cassette matches the drive gear on

the machine. Always use all four Philips head screws when installing the blade cassette.

To adjust the cutting blade width, remove the top guard and the cassette guard and refer to the

drawing above. Set the width of the adjusting tool with the Vernier Callipers supplied. The width

“L” is equal to the width of the card less 15mm. For example, a card of 85mm wide would have

the adjusting tool set to 85-15=70mm. The total distance between the side frames is 340mm so

the distance “S” can be calculated as S=340-(3xL)-(2x21)-(2x19)÷2. In our example above this

would be “S” = 340-(3x70)-(2x21)-(2x19)÷2 = 25mm (There is a quick reference settings guide

on page 8)

Loosen the 2 screws holding each assembly and place the adjusting tool between the holders as

shown above. Slide the assemblies until they touch the adjusting tool and lock the screws. Do

not over tighten the screws.

Always work around the centre of the machine when setting the cassette

assemblies. Details of calculating this are shown above.

To correctly align the paper to the slitting/scoring blades, the infeed platform has a Left / Right

Adjustment Dial. This adjustment is simple and easy to use. A reference scale and indicator are

located on the feed tray to simplify side-to-side adjustments.

Page 8

Card Width Setting Guide

Card

Width

Vernier

Setting

Side

Gap

Card

Width

Vernier

Setting

Side

Gap

80.5

35.5

77.5

32.5

75.5

29.5

71.5

26.5

68.5

23.5

66.5

20.5

62.5

17.5

59.5

14.5

56.5

11.5

53.5

8.5

Formulation

Vernier Gauge Setting

Card Width - 15

Side Gap Setting

260 - (3 x Vernier Setting) / 2

50.5

42.5

44.5

41.5

38.5

Page 9

Cross Cutting / Guillotine Section (change template)

The Zip21A uses a touch screen programmable controller and a guillotine cutter to cut the

sheet into sections. The programmable controls are easy to set-up and adjust. Scissor or gutter

cut formats can be programmed and produced on the Zip21A.

Refer to the Programming Section for set up.

The Cross Cutting / Guillotine

Section is factory set and should not require adjustment. Make sure only qualified engineers

carry out adjustments to this part of the Zip21A.

Note:

If the Gutter cut is not a straight scissor cut it must be 2mm or larger.

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