Cassese CS200 CART Bedienungsanleitung

USER & PARTS MANUAL

Version 3

05/2018

Version 1

07/2014

USER MANUAL

CS200 CART

 USER MANUAL 
CS200 CART 
 
 

 
INDEX 
I. USER MANUAL / ENGLISH............................................................................................ 5 
1PRESENTATION .................................................................................................................................................. 6 
A WORKING TABLE............................................................................................................................................................6 
B INTRODUCTION..............................................................................................................................................................6 
C ACCESSORIES SUPPLIED WITH THE MACHINE ...............................................................................................................7 
D TECHNICAL SPECIFICATIONS OF CS200 CART.................................................................................................................9 
E OPTIONS.........................................................................................................................................................................9 
F GUARANTEE ...................................................................................................................................................................9 
2SETUP .............................................................................................................................................................. 10 
A UNPACKING THE MACHINE..........................................................................................................................................10 
BAIR LINE FITTINGS ........................................................................................................................................................11 
C CONNECTING TO THE AIR SOURCE ..............................................................................................................................11 
3ADJUSTMENTS................................................................................................................................................. 13 
A ADJUSTMENT OF THE SLIDING TABLE..........................................................................................................................13 
B PROPER ADJUSTMENT OF MAGNETIC ADJUSTABLE ROD CLAMP ...............................................................................13 
C SPECIFIC USE OF THE SPACER BARS .............................................................................................................................14 
D SELECTING THE WEDGES POSITIONS ...........................................................................................................................15 
E THREE ESSENTIAL RULES ..............................................................................................................................................15 
F ADJUSTING THE JOINING ANGLE .................................................................................................................................15 
G MEANS OF JOINING .....................................................................................................................................................16 
H LOADING OF THE WEDGES ..........................................................................................................................................16 
I CHANGING WEDGES SIZE .................................................................................................................................................17 
J SETTING THE SHOOTING POSITIONS ................................................................................................................................17 
4JOINING THE FRAME ........................................................................................................................................ 19 
5MAINTENANCE ................................................................................................................................................ 20 
A SAFETY INSTRUCTIONS.................................................................................................................................................20 
B MAINTENANCE PLAN ...................................................................................................................................................20 
B.a Daily maintenance:.....................................................................................................................................................................20 
B.b Regular maintenance:.................................................................................................................................................................20 
B.c Every 6 months:..........................................................................................................................................................................21 
C REMOVING THE DISTRIBUTOR HEAD...........................................................................................................................21 
D LUBRICATING THE DISTRIBUTOR HEAD .......................................................................................................................22 
E UNJAMMING THE MACHINE........................................................................................................................................22 
F OPENING THE SIDE PANEL ...........................................................................................................................................23 
G LUBRICATING THE HORIZONTAL COLUMNS ................................................................................................................23 
H TESTING THE SAFETIES OF THE MACHINE....................................................................................................................24 
I TROUBLE SHOOTING ........................................................................................................................................................24 
II. MANUEL D’UTILISATION / FRANCAIS......................................................................... 26 
1PRESENTATION ................................................................................................................................................ 27 
A TABLE D’ASSEMBLAGE ................................................................................................................................................27 
B INTRODUCTION............................................................................................................................................................28 
A ACCESSOIRES FOURNIS AVEC LA MACHINE .................................................................................................................28 
B SPECIFICATIONS TECHNIQUES .....................................................................................................................................30 
C OPTIONS.......................................................................................................................................................................30 
D GARANTIE.....................................................................................................................................................................30 
2MISE EN ROUTE................................................................................................................................................ 31 
A DEBALLAGE DE LA MACHINE........................................................................................................................................31 

 USER MANUAL 
CS200 CART 
 
 

 
B RACCORDS....................................................................................................................................................................32 
C RACCORDEMENT A L’AIR COMPRIMÉ..........................................................................................................................32 
3REGLAGES........................................................................................................................................................ 34 
A REGLAGE DE LA TABLE COULISSANTE ..........................................................................................................................34 
B REGLAGE DU PRESSEUR VERTICAL...............................................................................................................................34 
C UTILISATION DU JEU DE BARRETTES............................................................................................................................35 
D SELECTION DES POSITIONS D’AGRAFAGE ....................................................................................................................36 
E TROIS REGLES ESSENTIELLES POUR L’ASSEMBLAGE ....................................................................................................36 
F REGLAGE DE L’ANGLE D’ASSEMBLAGE ........................................................................................................................36 
G MOYEN D’ASSEMBLAGE...............................................................................................................................................37 
H CHARGEMENT DES AGRAFES .......................................................................................................................................37 
I CHANGER DE TAILLE D’AGRAFES......................................................................................................................................38 
J REGLAGE DES POSITIONS D’AGRAFAGE ...........................................................................................................................38 
4ASSEMBLAGE DU CADRE .................................................................................................................................. 40 
5MAINTENANCE ................................................................................................................................................ 41 
A INSTRUCTIONS RELATIVES A LA SECURITE...................................................................................................................41 
B PROGRAMME DE MAINTENANCE................................................................................................................................41 
B.a Maintenance quotidienne: .........................................................................................................................................................41 
B.b Maintenance préventive: ...........................................................................................................................................................41 
B.c Tous les six mois: ........................................................................................................................................................................42 
C DEMONTAGE DE LA TETE DE DISTRIBUTION ...............................................................................................................42 
D LUBRIFICATION DE LA TETE DE DISTRIBUTION ............................................................................................................43 
E DEBLOCAGE DE LA MACHINE.......................................................................................................................................43 
F OUVERTURE DU PANNEAU LATERAL ...........................................................................................................................44 
G LUBRIFICATION DES COLONNES HORIZONTALES.......................................................................................................44 
H VERIFICATION DES SECURITES DE LA MACHINE ..........................................................................................................45 
I GUIDE DE DEPANNAGE ....................................................................................................................................................46 
III. EXPLODED VIEWS/ VUE ECLATEES ............................................................................. 47 
IV. SPARE PARTS LIST / NOMENCLATURE........................................................................ 59 
V. PNEUMATIC SCHEMATIC / SCHEMA PNEUMATIQUE.................................................. 63 
VI. CE CERTIFICATE / DECLARATION DE CONFORMITE..................................................... 64 
 
 
 

I. USER MANUAL / ENGLISH

Your safety is our priority

This symbol on the machine reminds the

operator to read this manual before operating

this joiner.

This symbol on the machine reminds the

operator to wear acoustic protections before

operating this joiner.

PRIOR TO PERFORM ANY MAINTENANCE, MACHINE MUST BE LOCKED AND UNPLUGGED FROM AIR SUPPLY,

REFER TO CHAPTER I.5.A SAFETY INSTRUCTIONS (PAGE 20). DO NOT OPERATE THE MACHINE IF COVERS OR

PROTECTIONS ARE MISSING.

This symbol in the manual is to mention some

tricks that can help you saving time or improve

your production.

This symbol in the manual is to mention safety

instructions.

This symbol in the manual is to mention needed

tools to perform a procedure.

USER MANUAL

CS200 CART

1PRESENTATION

1.A WORKING TABLE

Magnetic adjustable rod clamp assembly

Joystick

Crossbar

Word impossibSliding table handle

Sliding table

1st back fence

Angle adjusting screw

2nd back fence

Wedge distributor

Rebate clamp

Clamp pressure regulator

Air pressure gauge

Air pressure indicator

Wedge loading button

Pre-clamping button

Air valve

Inside stop’s position handle

Outside stop’s position handle

USER MANUAL

CS200 CART

1.B INTRODUCTION

Thanks for having purchased the CS200 CART underpinner and for your trust in Cassese® products. The CS200 CART benefits from

Cassese’s experience since 1976 in designing and manufacturing highest quality underpinners, for which we are world-famous.

The CS200 CART will allow you to join, wooden, plastic and MDF profiles (patent n° 7522814). Joining operation is carried out by

using Genuine Cassese® Cartridge Wedges, specially designed to perform perfect and tight frames’ corners.

1.C ACCESSORIES SUPPLIED WITH THE MACHINE

Z26999:

1 x Magnetic adjustable rod

clamp

Z24703:

1 x Chevron holder

Z21525:

1 x Chevron rubber assy

Z506:

1 x Wedge driver blade for

using CASSESE

Genuine

Cartridge Wedges

Z1882:

1 x Allen Key 3 mm

Z1884:

1 x Allen Key 4 mm

Z1885:

1 x Allen Key 5 mm

Z1879:

1 x Allen Key 2.5 mm

Z1896:

1 x Grease Tube

Z3078:

Spacer bars

1 box of 7 mm Softwood

1 box of 10mm Hardwood

1 box of 10mm Softwood

Z535:

Wedge removal tool

USER MANUAL

CS200 CART

Z1783:

Yellow round clamp

Z1791:

Green round clamp

Z18065:

Round clamp holder

Z21524:

1 x Chevron rubber

Z556:

Grooved connector

Z701:

Male US connector F1/4

Z749:

Quick coupling

Z1343 (x4):

Nut

Z1612 (x4):

Washer

Z25780 (x4):

Levelling feet

USER MANUAL

CS200 CART

1.D TECHNICAL SPECIFICATIONS OF CS200 CART

Minimum moulding width: 5mm (3/16”) / Minimum moulding height : 7 mm (1/4”)

Maximum moulding width : 150 mm ( 5 29/32“) / Maximum moulding height : 100 mm ( 4 13/32” )

Maximum stroke between first and last wedge (at 45°) : 190 mm (7 31/64”)

3 wedge types : Softwood, Hardwood & MDF. Use only Cassese® Genuine Cartridge Wedges.

Cassese® Genuine Cartridge Wedges sizes: 5, 7, 10, 12 and 15 mm.

Machine gross weight : 44 kg .

Dimensions : Width 600mm (2ft 219/64’’) x Depth 589mm (1ft 113/16”) x Height 1171mm (3ft 107/64’’).

Air Supply : Compressed air 6-7 bars

Average consumption per cycle : 2 Nl at 6 bars (we consider one cycle is a corner with 2 positions and 1 wedge per position)

1.E OPTIONS

1.F GUARANTEE

One year guarantee for parts and labor against manufacturing defects. Wearing parts* and those damaged as a

result of non-appliance with the instructions of the present manual are excluded from the guarantee.

*Chevron rubbers, round clamps and wedge driver blades are considered as wearing parts.

Z25147:

Stainless steel shelf for

wedges and accessories

USER MANUAL

CS200 CART

2SETUP

2.A UNPACKING THE MACHINE

After unpacking the

machine, install and

set the 4 feet to level

the machine. Make

sure the 4 feet are

touching the floor,

machine must be

steady.

When installing the machine, make sure the floor will be flat and strong enough to support its weight. It should

be installed in a dry environment providing temperate temperature. The floor should be flat and clean. Select

a location with proper lighting.

When levelling the machine, if the machine is installed against a working table, make sure a long frame will not

be risen up by the table, because this would cause bad joining. Working table and machine should be levelled

together.

Figure 2-2

Figure 2-1

Remove the 4 bolts to

free the machine from

the crate. They are

located under the

pallet.

Cut both plastic strips

in order to free the

box and lift up the

wood cover with the

help of a second

person.

Figure 2-3

Cutter

Flat span N.13 & N.17

Allen key N.5

Bubble level

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