Castex CASC506 Bedienungsanleitung

Automatic tyre changer

CASC506

Authorised representative:

CASTEX Anna Bednarz

Ludwikowo 2C

85-502 Bydgoszcz

www.castex.pl

WARNING

⚫This manual is a necessary part of the product. Please read carefully.

⚫Keep the manual for later use when maintaining the machine.

⚫This machine can only be used for the designated purposes. Never use it for any other purpose.

⚫The manufacturer is not responsible for the damage incurred by improper use or use other than the intended

purpose.

Precautions

⚫The equipment can only be operated by qualified personnel with special training. Modification to any

components or parts, or use the machine for other purpose without either obtaining the agreement from the

producer, or observing the requirement of the instructions may lead to direct or indirect damage to the

equipment.

⚫The equipment should be installed on the stable ground.

⚫Keep the back panel 0.5M away from the wall for good ventilation. Enough room should be left on both

sides for convenient operation.

⚫Do not put the equipment a place with high temperature or moisture, or near the heating system, water tap,

air-humidifier or chimney.

⚫Do not put the equipment near the window with sunlight. Protect the unitwith a curtain or shield if necessary.

⚫Avoid lots of dust, ammonia, alcohol, thinner or spraying binder.

⚫People who are no operating the machines should be kept away when it is used.

⚫Use appropriate equipment and tools, protective and safety equipment, including eyeglasses, earplugs and

working boots.

⚫Pay special attention to the marks on the machine.

⚫Do not touch or approach the moving parts by hand during operating.

⚫Do not remove the safety device or keep it from working properly.

⚫Before moving the tire changer, contact maintenance personnel.

Contents

Safety Precautions………………………………………………………………..……………1

1. General Information……………………………………………………...…………………3

1.1 Usage………………………………………………………………………………………………………3

1.2 Features……………………………………………………………………………………………………3

1.3 Specifications………………………………………………………………………………………………3

1.4 Applicable Range…………………………………………..………………………………………………3

1.5 Working Conditions……………………………………………..…………………………………………3

1.6 Description of Safety Signs……………………………………………………………..…………………4

1.7 Position of Safety Signs……………………………………………………………………………………4

2. Main Structure……………………………………………………………….………………5

3. Installation and adjusting……………………………………………………………………6

3.1 Unpacking………………………………………………………….………………………………………6

3.2 Location…………………………………………………………………….………………………………6

3.3 Installation…………………………………………………………….……………………………………7

3.4 Power and Air Connections and Regulator…………………………………………………………………9

4. Operation………………………………………………………….…………………………10

4.1 Principles…………………………………………………………………………………….……………10

4.2 Demounting Tire…………………………………………………………………………….……………10

4.3 Mounting Tire………………………………………………………………………….…………………13

4.4 Inflating Tire……………………………………………………………………………………...………14

5. Trouble Shooting……………………………………………………………………………15

6. Maintenance…………………………………………………………………………………16

7. Storing and Scrapping………………………………………………………………………16

7.1 Storing……………………………………………………………………………………….……………16

7.2 Scrapping…………………………………………………………………………………………………16

8. Spare Parts List…………………………………………………………………………..…17

9. Exploded Drawings…………………………………………………………………………21

9.1 Column Assembly…………………………………………………………………………………………21

9.2 Turntable Assembly………………………………………………………………….……………………22

9.3 Gearbox & Motor Assembly………………………………………………………………………………23

9.4 Body Assembly……………………………………………………………………………………………24

9.5 Pedal Assembly ……………………………………………………………..……………………………25

9.6 Bead Breaker Cylinder & Breaker Arm Assembly……………………….………………………………26

Appendix 1: Electrical

Diagram………………………………….……………………………………..……………27

Appendix 2: Air Passage

Diagram…………………………………….………………………………….……………28

Appendix 3: Drawing of installation for small package…………...........................................29

10.Quick inflation system(optional)...........................................................................................30

11.Inflation box on the column(optional)..................................................................................35

12.Pneumatic shovel (optional)...................................................................................................37

1. General Information

1.1 Usage

The Machine is used for demounting, mounting and inflating tires of small vehicles. It features simple operation

and high reliability. In addition, it can also be a great help in car repair garage and tire dealers.

1.2 Features

⚫The equipment can be used for different purposes of demounting, mounting and inflating tires.

⚫The steel mount/demount is cast from excellent alloy material with special shape and durable performance.

The optional plastic mount/demount head with the equipment is made from special engineering plastic that

has enough intensity and not damage the tire and rim.

⚫The two clamping cylinder ensures accurate central alignment, so that the tires can be held tightly.

⚫The layout of the pedals gives convenience to the operating personnel.

⚫The distance of bead breaker is large enough for big tire.

⚫Tire lever and lubrication box are easy to reach.

1.3 Specifications

Dimensions

Maximum height：2000 mm

Length：950 mm

Width：900 mm

Noise

Working noise:≤70dB(A)

Air supply

Working pressure：8－10 bar

Bead breaker force：14000 N

1.4 Applicable Range

External Locking Rim diameter: 10″～21″

Internal Locking Rim diameter: 12″～24″

Max. wheel diameter：41″(1040mm)

Max. rim width：14″(355mm)

1.5 Working Conditions

Working temperature：-40℃－45℃

Transport/store temperature：-40℃－55℃

Humidity：30－95%

Electric specifications Voltage to

choose:

RPM of

turntable ：

6～7 n ／

min

1.6 Description of Safety Signs

⚫To prevent accidents from

occurring, make

sure to keep

hands and other body parts away

when fastening the

mount/demount head or when the

turntable is running.

⚫Caution should be taken when

separating the tire from rim. The

bead breaker shoe will move

rapidly and

forcefully when

the pedal is

depressed. Keep

body and

materials away

from the work area.

NO.

Voltage

Power

Phase

AC110V/60Hz

1.1kW

single

AC220V/50Hz

1.1kW

single

AC220V/60Hz

1.1 or

0.75kw

Single/t

hree

AC380V/50Hz

0.75kW

three

AC200V/50/60HZ

1.1kw

three

⚫

Please change the safety signs if it gets blurred or lost.

⚫

When one or more safety signs get lost, don’t operate the machine.

⚫

The safety signs must be kept within the sight of the operator.

1.7 Position of Safety Signs

⚫Be careful in the area of tilting column.

⚫The pressure of the compressed air should not exceed

10bar. When inflating the tire，The inflating gun

pressure value should be 3.5 bar.

2. Main Structure

Fig.1

The main operating parts are shown in fig.1

No.

Item

No.

Item

No.

Item

No.

Item

Tilting pedal

Bead breaker

shovel

Return spring

Clamping

cylinder

assembly

Jaw flex pedal

Bead breaker

arm

Locking handle

Hanger

Bead breaker

pedal

Hanger

Mount/demount

head

Frame

Turn table

control pedal

Column socket

Turntable

Side cover

Tire lever

Column

Jaw

Pedal sign plate

Rubber buffer

Arm

slide

Fig.2

Accessories provided

are shown in Fig.2：

001- Inflating gun

002- Inflator tube

003- Tire lever

004- Jaw protector

3. Installation and adjusting

Fig.3

Fig.4

3.1 Unpacking

⚫Unpack according to the instructions on the package.

Remove the packing materials and inspect the machine

for possible damage or loss of accessories during

transportation. In case of doubt do not use the machine

and refer to professionally qualified personnel and/or to

the seller.

⚫Keep the packing materials out of the reach of children.

Handle in an appropriate way if the packing material is

likely to cause pollution.

⚫Remove the cabinet, column, swing arm and accessory

box fitted on the bottom plate and keep them in safety

place.

NOTE:

A special anti-rust oil applied on the delicate parts may

attract dust. Clean it when necessary.

3.2 Location

The place to install the machine should be in accordance with

safety regulations：

⚫The machine should be installed in a place close to the

main power source and compressed air system.

⚫Install the machine on smooth concrete ground or other

ground with hard flooring. 4 sets of anchor bolts can be

used to fasten the machine onto the ground to avoid

vibration and noise.

⚫Leave enough space for the operation and maintenance

of the machine. The space should be no less than 1M in

front and on the two sides of the machine, 0.5M behind

it so that operation on different parts shall not be

hindered.

⚫f the machine has to be installed outdoors, a protective

shelter should be built.

⚫Never operate the machine in a place with flammable

gas.

NOTE：

For safety and proper operation, keep the machine at least

0.5M away from any wall (Fig.4)

Fig.5

Fig.6

Fig.7

Fig.8-

3.3 Installation

⚫ Move the column C and arm D, put them on a soft

cushion.(Fig.5)

NOTE：

When you lift the column, the arm D will fall freely, be

careful!

NOTE：

ZH650 has two different size of packing, if it is

97x75x95mm, plz refer to Appendix 3 page30,

the Drawing of installation for small package.

You have to install part No. 2, 3, 4, 5, and turn

around 90 degree of part No.1 as the drawing.

3.3.1 Install return spring

⚫Use 6mm inner hexagon spanner to take off the screw

H which is inside of the plastic cover B. Take

Quadrate column E out, move the spring A, then

install hex column back.Put the spring A on the top of

hex column and install the plastic cover B back and

tighten screw. (Fig.6)

3.3.2 Install the column

⚫Use 6mm inner hexagon spanner to take off the screw

B and washer C, then take off the side cover A and

cover as fig.7.

⚫Lift column E as fig.7 , make pin hole of column and

body in line, insert pin axis H, tighten screw F and

washer G (screw M12x25)（If column can not be

fixed in, loose screw M, after installation finished,

tighten screw M again.）.

⚫Tilt column, make hoseφ4 M through hole O in the

body N (Fig. 8).

NOTE：

Before hoseφ4 O come through pin hole of column, make

sureφ4 hose O begins at the back of pin L to avoid hose

damaged.

⚫Pull column forward slowly, when the hole in column

and piston rod I in line, insert pin axis J, use washer

and screw J to fix.(M12x55,fasten M12 screw K) .

⚫Make column straight, finish column installation.

,,,

Fig.8-b

Fig. 9

Fig.10

⚫Connect hose in the column ：As fig.8-b ，

connectφ4 hose O to regulator Z

NOTE：

When the machines come out

factory, the regulator Z has already been

adjusted pressure (4 bar), please do not adjust it by

yourself.

3.3.3 Install Hanger

⚫As fig.9 Insert the two heads into twoφ5 holes

in the right side of column, make sure I heads,

hook is upward.

⚫Install side cover A and cover D, fasten with

screws as fig. 7 .

3.3.4 Lifting and installation

Take off 2 pieces of screws by spanner (Fig.10). Use

hoist to lift the machine, move pallet, locate the

machine.

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