CD Automation Revo C 3PH Bedienungsanleitung

Revo

3Ph

from 300A to 800A

USER’S MANUAL

Rev. 02/2018

00018

REVO C User’s Manual

1 Declaration of conformity......................................................................................................... 4

2 Important warnings for safety .................................................................................................. 5

2.1 Safety notes 5

3 Maintenance .......................................................................................................................... 8

3.1 Return Material Authorization (RMA) 8

3.2 Warranty condition 8

4 Introduction........................................................................................................................... 9

4.1 Advantages compared with analog thyristor unit 9

4.2 Overview 10

5 Software Configurator ........................................................................................................... 11

6 Quick Start .......................................................................................................................... 12

7 Basic Connections and sizing.................................................................................................. 12

8 Identification and Order Code................................................................................................. 13

8.1 Identification of the unit 13

8.1 Order Code 14

8.1.1 OPTION CODE..........................................................................................................................................15

9 Technical Specifications ......................................................................................................... 16

9.1 General features: 16

9.2 Input features: 16

9.3 Input features: 16

9.4 Fan Specification 16

9.5 Environmental installation conditions 17

9.6 Derating Curve and Thermal conditions 17

9.7 Calculating flow capacity of the fan 17

9.8 Wi-Fi Transmitter Module 18

10 Installation......................................................................................................................... 18

10.1 Dimensions and Weight 19

10.2 Fixing holes 19

11 Wiring instructions .............................................................................................................. 20

11.1 Removing the cover 20

11.2 Line power and Load cable/bar dimensions and torque(suggested) 20

11.3 Cable dimensions (suggested) of Earth and of the Command Terminals 21

11.4 Terminals Positions 22

11.5 Power Terminals 23

11.5.1 BAR DIMENSIONS S14..............................................................................................................................24

11.6 Control Terminals 25

11.7 Schematic 26

11.8 Connection Diagram for 3 phases 27

12 Control Panel...................................................................................................................... 28

12.1 Menu Navigation 29

12.2 Control Panel Led 30

12.3 Displayed Alarms 30

REVO C User’s Manual

12.4 Parameter list 31

12.4.1 OPERATOR MENU ....................................................................................................................................31

12.4.2 SETUP MENU .........................................................................................................................................33

12.4.3 ADVANCED SETUP MENU ...........................................................................................................................35

12.4.4 HARDWARE MENU ...................................................................................................................................38

12.4.5 COMMUNICATION MENU ............................................................................................................................42

12.4.6 MONITORING MENU .................................................................................................................................44

13 Firing type ......................................................................................................................... 46

13.1 Zero Crossing 46

13.2 Single Cycle 46

13.3 Burst Firing 47

13.4 Soft Start with Burst Firing 47

13.5 Phase Angle 48

13.6 Soft Start with Phase Angle 48

13.7 Delay Triggering with Burst Firing 49

14 Current Limit...................................................................................................................... 50

14.1.1 CURRENT LIMIT SETTING ...........................................................................................................................50

14.1.2 CURRENT LIMIT TUNING PROCEDURE .............................................................................................................50

15 Bakeout in function ............................................................................................................. 51

15.1 What is heater bakeout? 51

15.2 How does heater bakeout work? 51

16 Feed-back type................................................................................................................... 52

17 Supply the Electronic Board ................................................................................................. 53

18 RS485 Serial Port................................................................................................................ 54

19 Fieldbus communication option ............................................................................................. 54

20 Internal Fuse...................................................................................................................... 55

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

1Declaration of conformity

Declaration of conformity-Dichiarazione di Conformità

PRODUCT MANUFACTURER/ PRODUTTORE:

CD Automation S.R.L.

Controllers, Drives & Automation

Via Picasso, 34/36 - 20025 Legnano (MI)- Italia

P.I. 08925720156 -Tel. (0331) 577479 - Fax (0331) 579479

Internet : www.cdautomation.com - E-MAIL: info@cdautomation.com

Declare that the product / Dichiara che il prodotto:

Revo C 3Ph 300-800A

PRODUCT DESCRIPTION: Elettric power control

SCOPE OF APPLICATION: Thermal controll process

DESCIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica

UTILIZZO: Controllo processi termici

FULFILS THE REQUIREMENTS OF THE STANDARD:

Electrical safety Standard EN60947-1 : 2007 + A1 2011, A2 2014

EN60947-4-3:2014

Generic Emission standard EN60947-4-3: 2014 Group 1 Class A emissions

Generic Immunity standard EN60947-4-3: 2014 Industrial Immunity

SODDISFA I REQUISITI DELLA NORMA :

Specifica di sicurezza EN60947-1 : 2007 + A1 2011, A2 2014

EN60947-4-3:2014

Specifica sulle emissioni EN60947-4-3:2014 gruppo 1 emissioni classe A

Specifica sulle Immunità EN60947-4-3:2014 Immunità industriale

CDAutomation declares that the products above mentioned are conforming to the directive

CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva

Alla direttiva Bassa Tensione (low Voltage) EMC directive updated 2014/30/EU, Low Voltage Directive

updated 2014/35/EU

Issued on: 20/03/2017

Data di emissione: 20/03/2017

Amministratore Unico e

Legale Rappresentante

Claudio Brizzi

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

2Important warnings for safety

This chapter contains important information for the safety. The not observance of these instructions may result in

serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system

included.

The installation should be performed by qualified persons.

In the manual are used symbols to give more evidence at the notes of safety and operativity for the

attention for the user:

This icon is present in all the operational procedures where the Improper operation

may result in serious personal injury or death by Electrical Shock Hazard

Symbol (a lightning bolt in a triangle) precedes an electric shock hazard CAUTION

or WARNING safety statement.

Warning or Hazard that needs further explanation than the label on unit can

provide. Consult User's Guide for further information.

Unit is compliant with European Union directives.

See Declaration of Conformity for further de-tails on Directives and Standards used

for Compliance.

If avalilable, unit is a Listed device per Underwriters Laboratories. It has been

investigated to ANSI/UL® 508 standards for Industrial Control Switches and

equivalent to CSA C22.2 #14. For more detail search for File E23578 on

www.ul. Com

ESD Sensitive product, use proper grounding and handling techniques when

installing or servicingproduct.

Do not throw in trash, use proper recycling techniques or consult manufacturer for

proper disposal.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your equipment and

performance.Be especially careful to read and follow all cautions that apply to your application.

A “WARNING” safety alert appears with information that is important for protecting you, others and

equipment from damage. Pay very close attention to all warnings that apply to your application.

2.1 Safety notes

WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to

applicable electricalcodes and standard wiring practices when installing and operating this product.

Failure to do so could result in damage, injury and death.

AVERTISSEMENT! Pour éviter d’endommager la propriété et l’équipement, les blessures et la perte

de vie,respecter les codes électriques en vigueur et les pratiques de câblage standard au moment de

l’installation etde l’utilisation de ce produit. Dans le cas contraire, cela peut entraîner la mort, des

blessures graves ou des dommages.

WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse

or other user serviceable component replacement must be performed only by properly qualified

personnel.

Service personnel must read this manual before proceeding with work. While service is being performed

un-qualified personnel should not work on the unit or be allowed in the immediate vicinity.

AVERTISSEMENT! Tous les services, y compris l’inspection, l’installation, le câblage, l’entretien,

le dépannage,le remplacement de fusibles ou d’autres composants pouvant être réparés par

l’utilisateur, doivent être effectués uniquement par un personnel diment qualifié. Le personnel de

service doit lire ce manuel avant d'effectuer tout travail. Pendant que l'entretien est exécuté, tout

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

personnel non qualifié ne doit effectuer de travail sur l'appareil ni se trouver a proximité.

WARNING! When in use the power controller is connected to dangerous voltages. Do not

remove the protective covers without first disconnecting and preventing power from being restored

while servicing the unit.

AVERTISSEMENT! Au moment de l'utilisation, le régulateur de puissance est connecté a des

tensions dangereuses. Ne retirer aucun couvercle de protection sans d'abord débrancher l'appareil et

ainsi empêcher l'alimentation d'être rétablie pendant l'entretien.

WARNING!

Do not use in aerospace or nuclear applications.

AVERTISSEMENT! Ne pas utiliser pour les applications aérospatiales ou nucléaires.

WARNING! The power controller's protection rating is IP20 with all covers installed and closed.

It must be installed in an enclosure that provides all the necessary additional protections appropriate

for the environment and application.

AVERTISSEMENT! L'indice de protection du régulateur de puissance est de IP20 lorsque les

couvercles sont installés et fermés. L'appareil doit être installé dans une enceinte qui assure toute la

protection supplémentaire nécessaire pour l'environnement et l'application.

WARNING! Ground the power controller via the provided protective earth grounding terminal.

Verify ground is within impedance specifications. This should be verified periodically.

AVERTISSEMENT! Mise a la terre du régulateur de puissance par le biais de la borne de prise de

terre de protection fournie. Vérifier que la prise de terre est conforme aux spécifications de

l'impédance. Cela doit être vérifié périodiquement.

WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting

off the power, wait at least one minute for internal capacitors to discharge before commencing work

that brings you in to contact with power connections or internal components.

AVERTISSEMENT! Risque de décharges électriques : lorsque le régulateur de puissance est mis

sous tension, après avoir été éteint, attendre au moins une minute pour que les condensateurs

internes se déchargent avant de commencer tout travail incluant le contact avec les connexions

électriques ou les composants internes.

WARNING! The installation must be protected by electromagnetic circuit breakers or by fuses.

The semiconductor fuses located inside the power controller are classified for UL as supplementary

protection for semiconductor devices. They are not approved for branch circuit protection.

AVERTISSEMENT! L'installation doit être protégée par des disjoncteurs électromagnétiques ou

des fusibles. Les fusibles pour semi-conducteurs situés a l'intérieur du régulateur de puissance sont

classés UL comme protection supplémentaire pour les dispositifs pour semi-conducteurs. Ils ne sont

pas approuvés pour la protection des circuits de dérivation.

WARNING! When making live voltage or current measurements, use proper personal

protective equipment for the voltages and arc-flash potentials involved.

AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct,

utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d'arc

électrique concernés.

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

WARNING! Verify the voltage and current ratings of the power controller are correct for the

application.

AVERTISSEMENT! Vérifier que Les valeurs de tension et de courant du régulateur de puissance

sont correctes pour l'application.

CAUTION: To avoid compromising the insulation, do not bend wire or other components

beyond their bend radius specifications.

ATTENTION: Pour éviter de compromettre l'isoLation, ne pas pLier le fil ou tout autre composant

au-delà de ses spécifications en matière de rayon de courbure.

CAUTION: Protect the power controller from high temperature, humidity and vibrations.

ATTENTION: Protéger le régulateur de puissance contre les températures élevées, l'humidité

et les vibrations.

CAUTION: The power controller warranty is void if the tested and approved fuses are not used.

ATTENTION: La garantie du régulateur de puissance est nulle si aucun fusible testé et approuvé

n'est utilisé.

CAUTION: Only trained and authorized personnel should access and handle the internal

electronics and they must follow proper electro-static prevention procedures.

ATTENTION: Seul le personnel formé et autorisé peut accéder aux composants électroniques

internes et les gérer, et il doit se conformer a des procédures de prévention électrostatique

appropriées.

CAUTION: Install an appropriately sized RC fiLter across contactor coils, reLays and other inductive

Loads.

ATTENTION: Installer un filtre RC de dimensions appropriées sur les bobines du contacteur,

les relais et autres charges par induction.

NOTE! Provide a local disconnect to isolate the power controller for servicing.

REMARQUE: Fournir une déconnexion LocaLe afin d'isoLer Le réguLateur de puissance pour

L'entretien.

NOTE! The nominaL current is specified for ambient temperatures at or beLow 40° C. Ensure the

appLication design allows for adequate cooling of each power controller. The power controller must be

mounted vertically. The cooling design must prevent air heated by one power controller from causing

power controllers mounted above to exceed the ambient operating temperature limit. When power

controllers are mounted side by side allow a minimum spacing of 15mm between them.

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

REMARQUE: Le courant nominal est précisé pour des températures ambiantes égales ou

inférieures a 40°C. S'assurer que la conception de l'application permette le refroidissement adéquat

de chaque régulateur de puissance. Le régulateur de puissance doit être monté verticalement. La

conception de refroidissement doit empêcher l'air chauffé par le régulateur de puissance de dépasser

la limite de température de fonctionnement ambiante de la part des régulateurs de puissance montés

au-dessus. Lorsque les régulateurs de puissance sont montés côte a côte, il faut conserver un

espacement minimal de 15 mm entre les deux

NOTE! Use only copper cables and wires rated for use at 75°C or greater.

REMARQUE: N'utiliser que des cables et des fils en cuivre pour l'utilisation a 75°C ou plus.

3Maintenance

In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the

fans. The frequency of this servicing depends on environmental pollution.

Also check periodically if the screw for the power cables and safety earth are tightened correctly

(See Connection Diagram)

3.1 Return Material Authorization (RMA)

Customers wishing to return any items, whether they are incorrectly supplied, faulty or damaged in

transit, must first complete a Return Material Authorisation (RMA) form to obtain an RMA number from

the Service Department.

A full repair service is available for customers. Prior to submitting the RMA form and returning products,

customers are recommended to contact the technical support team to determine whether the issue can

be resolved with telephone support.

How the RMA service works

The RMA form and details are available on our web sites:

https://www.cdautomation.com/returns-material-authorisation/

When completing the RMA form, please be as specific as possible about the problem, including any

pertinent application details. The more information given, the more quickly and more thoroughly the

problem can be solved.

The minimum information required is:

1. The Full Model Number

2. Quantity of units being returned

3. The units Serial Number(s)

4. A description of the problem ( “faulty” or “unknown” is not sufficient)

3.2 Warranty condition

Producer gives a 12 months warranty to its products.

The warranty is limited to repairing and parts substitution in our factory and does exclude products not

properly used and fuses.

Warranty does not include products with serial numbers deleted. The faulty product should be shipped

to Producer at customer’s cost (after RMA) and our Service will evaluate if product is under warranty

terms. Substituted parts remain of Producer property.

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

4Introduction

A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant

parallel.To switch on the alternating current the input signal will be on and the thyristor will switch off at

first Zero Crossing voltage with no input signal.The benefits of thyristor units compared with

elettromechanical contactors are numerouses: no moving parts, no maintenance and capacity to switch

very fast. Thyristors are the only solution to control transformers and special loads that change

resistance with temperature and with age.

Load

Thyristor

4.1 Advantages compared with analog thyristor unit

Communication RS485 is a standard feature of REVO C this allows the use of many information like:

current, power, load state and all the parameters for diagnostic and configuration. Ulterior advantages

of the digital system vs the analogical is the flexibility and the possibility of implement special

characteristics without change the hardware. Several strategies can be implemented and selected

through the configuration parameters.

With software configuration, you can have access to the configuration parameters.To connect the

Thyristor unit to the computer use a micro USB cable

REVO C User’s Manual

Neut-Eng-REVO-C-3PH-300-800A-Thyristors-Units

4.2 Overview

Heater bakeout

Protects heater upon start up

Eliminates labor and time associated with checking for wet heaters

Integrated semiconductor fusing, current transformer and user interface

Saves installation time and eases setup and commissioning

Delivers a user-friendly, intuitive interface

Industry-leading design and serviceability

Offers a robust SCR design to meet a rugged industrial environment's high quality and reliability

needs

Provides quick and easy access to maintain and service fuses and individual legs in minimal time

Enables fast troubleshooting by providing helpful thermal system diagnostics

Comprehensive power controller range

Provides wide range of options from simple single phase to complex three-phase loads to 690V

100KA short circuit current rating (SCCR) (Not reviewed by UL®)

Enables greater protection in the event of a short circuit

c-UL® 508 Listed

Shortens project schedules, agency testing and expenses

Control modes: contactor, voltage, current or power

Satisfies a wide range of demanding thermal applications

Load firing modes: zero-cross, burst fire, phase angle, soft start, single-cycle, delayed trig-

gering

Handles a wide range of load types including nichrome, medium and long waveform infrared

lamps, moly, transformers, silicon carbide, UV lamps and tungsten

Protects and extends the life of connected loads

Wide range of communication protocols

Enable factory and process automation with connectivity to process and equipment data via

Modbus® RTU, Modbus® TCP, Wi-Fi, Profibus, Profinet, USB device (configuration and data file

transfers)

Open heater and shorted SCR indication

Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics

Integrated USB and user interface for configuration

Easily and safely program configuration settings as the user interface can be powered through

USB connection

Eliminates need to work in a high voltage hazard environment. High voltage to the power

controller and system panel can be shut off and locked out for safety while configuring

controller.

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