Cellofoam PERMAPORT XPRESS Bedienungsanleitung

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PERMAPORT®

XPRESS

ASSEMBLY, INSTALLATION AND

MAINTENANCE INSTRUCTIONS

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It is important that these instructions are adhered to in their

entirety. Please read the instructions fully before starting

installation or assembly.

Contents

•Safety Instructions (installation) 3

•Safety and General Instructions (Use) 3

•Installation Considerations and Tools Required 4

•Parts List for Permaport

Xpress

•Basic Assembly Instructions 7

•Attaching Dock Hardware (Front Mount) 9

•Special Considerations for Double Install 11

•Attaching Dock Hardware (Side Mount) 12

•Attaching to a Fixed Dock 14

•Attaching to a Floating Dock 15

•Adjustment of Rollers 16

•Joining Two Permaport®

Xpress

ports 18

•

Xpress

Step

™

Installation 22

•Available Accessories 25

•

Xpress

Walk 26

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Safety Instructions (Installation)

•Many of the parts of the Permaport

Xpress

are heavy; do not lift any parts that are

beyond your capability, use additional help to maneuver parts into position.

•When working near the water it may be advisable to tie a line to any parts that are

liable to sink until they are attached. These should be attached to inanimate secure

objects only.

•Installation to the dock requires holes to be drilled and possibly wood to be cut; these

operations should only be carried out by competent persons.

•Water and electricity do not mix well, do not use corded power tools, hand tools are

preferable or battery powered. Battery powered tools up to 20v are safe but will be

damaged if submerged.

•If you have any doubt about installing the

Xpress

consult the dock specialist that

supplied the unit.

Safety Instructions (Use)

•The

Xpress

has Heavy Duty Steel attachments for long life and durability. These

components are heavy and extend below the water line of the

Xpress

. It is

inadvisable to swim near, under or from the

Xpress

due to the possibility of

entrapment or injury from protruding parts.

•Entry onto the

Xpress

is designed to be a low speed operation; it is advisable that

the Watercraft be brought to a complete standstill in line with the

Xpress

with the

bow keel touching and centered between the first set of rollers. A small amount of

throttle is all that is required in order to propel the watercraft onto the

Xpress

. Do

not vacate the watercraft until it is fully stationary and the engine is turned off.

WARNING: Over throttling the watercraft upon entry can result in impacting the

dock or sliding too far forward on the

Xpress

•Do not load or unload the watercraft onto the Xpress with passengers other than the

driver.

•Ensure that there are no obstructions or persons in the water near the

Xpress

or on

the

Xpress

when loading or unloading the watercraft.

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•Stop the engine as soon as the Watercraft is on the Xpress; do not allow engine to run

while out of the water. Do not start the engine while the watercraft is on the

Xpress

Refer to Watercraft owner’s manual for further details.

Mounting Hardware

The Permaport®

Xpress

is best mounted at the front; side mounting is possible but is not

optimal

The standard hardware is suitable for both side and front mounting the

Xpress

to both fixed

and floating docks. In the case of extremely rough water or unusual conditions there may be

additional or alternative parts required.

It is advisable that this port be installed by a professional dock builder. Failure to mount the

port in accordance with the manufacturer’s instructions will invalidate the warranty.

Tools required

The

Xpress

port has been designed to be installed with the minimum amount of assembly

and requiring only basic tools.

Note: It is essential that any electrical tools used outdoors be protected by adequate GFCI

protection. We recommend that only hand or battery operated tools be used in close

proximity to water.

•3/4” Wrench or Long Reach Socket and Ratchet Drive (Preferred)

•Drill and 5/16” Drill Bit

•Wrench or Socket and Ratchet Drive to suit

selected dock hardware.

•For a fixed dock installation, the vertical support

poles need to be driven into the lake bed, it is

recommended that at least a manual fence post

driver be utilized for this purpose.

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Xpress

Parts List

Ensure that all of the parts are available before starting assembly.

•

Xpress

Hull Including 14 Fitted Rollers and

6 Void Fillers.

•Two

Xpress

Brackets.

•Two Contoured Rollers

•Two Straight Rollers

•Four 6” x ½” Stainless Steel Bolts

•Two Dock Brackets

•Four Shock Absorbing Inserts

•Two ½” x 14” Stainless Steel Bolts

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•Six ½” Brass Lock Nuts

•Twenty ½” Stainless Steel Washers

•Two Raised Washers and Plastic Caps

•Two Pipe caps

•One Lanyard

•One

Xpress

Step™

(some models only)

Other Parts Required (Not Included)

•2” Diameter Schedule 40 Galvanized Pipe (Length to suit).

•Due to variances in dock design and materials used, screws for attaching the dock

hardware to the dock are not supplied.

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Attachment

points for

Front Mount

Rear Attachment

points for Side Mount

Front Attachment

point for Side Mount

Basic Assembly Applicable to all Applications

It is recommended that the basic mounting kit be applied to the

Xpress

away from the water

to avoid the possibility of loss of components.

It is essential that all threads are coated with an anti-seize compound prior to assembly;

failure to do so will complicate any future disassembly that may be required and will

invalidate the warranty.

There are large rectangular mounting holes placed along the edges of the Xpress. Select the

holes to be used. For a front mount, use the two on the front edge. For a side mount, select

two holes on the side edge, the front hole and either one of the two rear holes, although it is

preferable to use the rear most position if possible.

The Permaport®

Xpress

is supplied in a front mount

configuration with void fillers in the side holes. To use for

a side mount, remove the void fillers from the side

mounting holes and re-position then in the front holes. To

remove the fillers, use a screwdriver to pop off the black

caps and remove the bolt using a 9/16” socket and a 9/16”

wrench. Replace them in the front positions using the

same assembly as used in the side holes.

As Supplied

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Place a shock absorbing insert in both the top and bottom rectangular recesses on the selected

holes. These are a tight fit, so use a mallet to tap into place home, if

necessary.

Bracket Preparation and Installation

Assemble the two brackets as shown, ensuring

that there is a pair of contoured rollers on one

bracket and a pair of straight rollers on the

other. Place a washer as shown between the

bracket and the rollers as well as under the bolt

head and the locknut (4 washers per axle).

Tighten the locknut securely but do not distort

the bracket to the point where the rollers bind.

Do not mix rollers on one bracket.

Install the brackets by sliding over the inserts

Assemble the 14” long Stainless-steel bolt as shown. Do not attach the plastic cap.

Insert a 14” long x ½” stainless steel bolt through the assembly and attach the ½” Brass Lock

nut and washer on the bottom.

Washer

Lock Nut

Bolt

Raised Washer

Plastic cap

Washer

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Tighten the nuts using a ¾” wrench or Long Reach Socket. Do not over tighten the nuts,

they need to be snug without causing undue compression of the

Xpress

. Finally, snap the

plastic caps over the bolt heads onto the contoured washers.

There are two different types of rollers, on a front mount application the position is

unimportant. On a side mount application, it is important that the straight rollers are in the

rear position.

Attaching the Dock Hardware

It may be necessary to remove part of the dock planking in order to adequately fix the

brackets on this assembly. Lag screws should not be used; it is critical that bolts and washers

are used to mount this assembly. The Xpress should not be attached to dock stringers that are

less than 2” x 6” or in a decayed or damaged condition.Take care not to drill through the

floats under the dock.

When Mounting to a Fixed Dock it is essential that the water level is not able to come to

within 15” of the top of the dock. If there is a possibility this may occur the installation needs

to be adapted to accommodate this situation.

Front Mount

Determine the position that the

Xpress

is to be attached and mark a line on the stringer

representing the center of the

Xpress

. Mark a line 23 ¾” from the center line to both the

right and the left-hand sides; these are the center lines of each of the Dock Brackets.

- 10 -

Alternatively, mark one line 5” from the edge of where the

Xpress

is to be positioned and

then a second line 47 ½” from the first.

Position the Dock Bracket so the center of the tube lines up with the line drawn on the dock,

ensure that the bracket is firmly against the stringer, and attach to the dock using screws or

bolts in the top two holes. (Note: If necessary, chamfer the top front edge of the dock).

Repeat for the other Dock Bracket, float the

Xpress

up to the dock and ensure that the

Xpress

brackets line up with the dock brackets by sliding a piece of the 2” schedule 40 pipe

in the dock brackets and into the

Xpress

brackets. If everything lines up, insert the

remainder of the bolts in the front of the Brackets.

It is unimportant which type of roller is on which side.

Andere Handbücher für PERMAPORT XPRESS

Inhaltsverzeichnis

Andere Cellofoam Dockingstation Handbücher

Cellofoam

Cellofoam PERMAPORT EXPRESS Bedienungsanleitung

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