Cembre B-TC450NA Bedienungsanleitung

OPERATION AND MAINTENANCE MANUAL

17 M 207 U

BATTERY OPERATED HYDRAULIC

CUTTING TOOL

B-TC450A B-TC450NA

ENGLISH

Low battery

Adhesive tape

FIG. 2

FIG. 3

FIG. 4

FIG. 5

Makita battery FIG. 1b

FIG. 1a

Metabo battery

LED WORKLIGHT

UPPER BLADE

LOWER BLADE

LOCKING PIN

OPERATING BUTTON

PRESSURE RELEASE BUTTON

BATTERY RELEASE

BATTERY

RING FOR SHOULDER STRAP

BATTERY ADAPTER

FIG. 6

B-TC450A B-TC450NA

– Before using the tool, carefully read the instructions in this manual.

– Keep hands clear of cutting blades.

– Always wear safety glasses and gloves when operating this tool.

WARNING SYMBOLS

– User information applies in member states of the European Union

(Directives 2011/65/EU and 2012/19/EU), see page 9.

Tool

Battery

– Never throw batteries into re or water.

– Always recycle the batteries.

– Do not discard batteries into domestic refuse or waste disposal.

1. GENERAL CHARACTERISTICS

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

LpA = weighted continuous acoustic pressure level equivalent.

LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.

LWA = acoustic power level emitted by the machine.

(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard and under

operating conditions much more severe than those normally found.

B-TC450A B-TC450NA

Application range suitable for cutting Copper, Aluminium, ACSR and Steel

conductors, ropes and rods

Max. cutting diameter

mm (inches) 45 (1-25/32”)

Operating pressure

bar (psi) 700 (10,000)

Dimensions mm (inches) 407 x 401 x 88

(16 x 15.8 x 3.5)

407 x 421 x 88

(16 x 16.6 x 3.5)

Weight with battery kg (lbs) 6,7 (14.7) 6,8 (15)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil ENI ARNICA ISO 32 or equivalents

Operating speed twin speed operation and automatic switching from

a rapid advancing speed of the ram to a slower, more

powerful speed

Safety maximum pressure valve

Rechargeable battery type CB1840L MAKITA BL1850B

Type V / Ah (Wh) 18 / 4.0 / (72) 18 / 5.0 (90)

Weight kg (lbs) 0,66 (1.45) 0,6 (1.3)

Acoustic noise

(1)

dB (A)

pCPeak

dB (C) 94.5

dB (A) 79

Vibration

(2)

m/s

0.575 max.

Battery charger

Input

type

V / Hz

ASC30-36 MAKITA DC18RC

115 / 60 120 / 50 - 60

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be careful to maintain bal-

anced working position.

Work in a clean, uncluttered area. Keep persons away from immediate work area.

Inspect the blades before each use. Do not use damaged blades.

Damaged blades can break and cause injury or damage to the tool.

Before each use, verify the integrity of the tool; replace any worn, possibly damaged or missing

parts with original Cembre spares.

Wear eye protection. Metal chips can y from blades when cutting.

Pay attention when cutting short, free pieces of steel rod or rope as they may y o dangerously,

causing injury to the operator or persons nearby.

Do not cut live cables or conductors.

The tool is unsuitable for continuous use and should be allowed to cool down following uninter-

rupted, successive cutting operations; for instance, having exhausted a fully charged battery in

one session, delay battery replacement for a few minutes.

Protectthetoolfromrainandmoisture.Waterwilldamagethe tool and battery.Electro-hydraulic

tools should not be operated in pouring rain.

The part reference includes the following:

Hydraulic cutting tool (B-TC450NA is tted with adapter to use Makita battery).

Li-Ion rechargeable battery (2 pcs) (model depends on the tool version).

Battery charger (model depends on the tool version).

Shoulder strap.

Carrying case.

USB cable (Ref. to § 5).

2. INSTRUCTIONS FOR USE

The tool can be easily carried using either the handle or the shoulder strap attached to ring (9)

(Ref. to Fig. 6).

Before starting any work, check the battery charge (Ref. to § 2.7) and recharge if necessary.

Refer to the manufacturer's instructions for the correct use of battery and battery charger.

To replace the battery, remove it by pressing the release button (7) (Ref. to Fig. 1a and 1b),

B-TC450A: in the g. 1a press the release button (7) and slide the battery out unlocking it.

B-TC450NA: in the g. 1b press the release buttons (7) and slide the battery out unlocking it.

Insert a charged battery by sliding it into the guides until it locks.

2.1) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position (Ref. to Fig. 2 and 3).

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

WARNING

2.2) Setting

Insert the conductor between the blades, up to the desired cutting point (Ref. to Fig. 2).

To cut short pieces of steel or ACSR ropes, it is suggested to tie or wrap rope with adhesive or

duct tape around the area to be cut and at its end (Ref. to Fig. 2), so to limit the projection of

steel fragments which could damage or hurt the operator.

For a running conductor, remove the locking pin (4) and open the tool head.

Fully retract the lower blade (3) before attempting to open the tool head (Ref. to § 2.6).

With the conductor on the lower blade (3), close the tool head and fully insert the locking pin (4)

(Ref. to Fig. 3).

Before commencing the cutting operation ensure that the pin (4) is fully secured: partial

closure may damage the tool head.

2.3) Blade advancement

Operate the push-button (5) (Ref. to Fig. 2) to activate the motor-pump, the ram will gradually

move forward until the lower blade (3) touches the conductor.

To halt the advancement, release the push-button (6) and the motor will cut out.

Make sure the blade is exactly positioned on the desired cutting point otherwise re-open the

blade following instructions as per § 2.6 and reposition it.

2.4) Cutting

Firmly hold the tool and operate the push-button (5) to gradually move the lower blade (3) to

cut through the conductor.

When the cut is performed, release the push-button (5), otherwise after the maximum pressure

relief valve has activated the motor will stop automatically.

2.5) LED Worklights

Whilst the tool is in operation, the work area is illuminated by two high luminosity LED Worklights

that switch o automatically at the end of the cycle.

2.6) Blade retraction

By operating the pressure release button (6), the ram will retract and open the blades.

2.7) Battery status

The battery is equipped with LED indicators that indicate the

remainingbatterylifeatanytimebypressingtheadjacentbutton(P):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing: minimum charge, replace the battery

Worklights(1)illuminatedcombinedwithanalarmaudible

when the operating button (5) is pressed (Ref. to Fig. 6),

indicate that the battery voltage has dropped below a minimum safety threshold; under

these conditions the tool will not start, and it is necessary to recharge or replace the battery.

The approximate time to fully recharge a battery is about 80 minutes.

2.8) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with

the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device. Every day, after use, the tool must be

wiped with a clean cloth taking care to remove any residue, especially close to pivots and move-

able parts.

Do not use hydrocarbons to clean the rubber parts.

Regularly lubricate the moving parts and pivot pins of the head with a few drops of oil.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent dama-

ge. The case, type VAL-P40, is suitable for storing the tool and accessories.

VAL-P40: Size 520x432x126 mm (20.5x17.0x5.0 inches). Weight 2,6 kg (5.7 lbs).

3.3) Routine maintenance

When the tool reaches the predetermined number of hours worked, it will signal that routine

maintenance is recommended.

The tool will continue to work however 15 sec. after use an alarm comprising 3 beeps com-

bined with illumination of the worklights will signal that its return to Cembre for service

is recommended (see § 6).

4. BLADE REPLACEMENT (Ref. to Fig. 5)

When changing blades, the battery must rst be removed from the tool.

After extended use, the blades may break or loose their cutting edge.

Replace the blades as follows:

Lower blade

– Release latch (4), and open the tool head completely.

– Operate the tool to advance the lower blade (3) and remove the battery.

– Eject two split pins (12) from the ram (13) to release the blade (3).

– Remove the broken blade from the ram, insert the new blade and t with two split pins.

Before closing the tool head, push the release button (6) and fully retract the lower blade,

otherwise the tool head assembly may hit and damage, the lower blade.

Upper blade

– With the lower blade (3) fully retracted, the tool head closed and the locking pin (4) fully secured,

hold the head by the blade spacer (15) in a bench vice with screws (16) facing upwords.

– With an 8 mm allen key, unscrew 4 screws (16), remove the two holding plates (17) and the upper

blade (2).

– Insert the new blade, noting the position of the cutting edge bevel.

– Fit the 2 holding plates (17) and secure with 4 screws (16).

5. CONNECTION TO COMPUTER

Thememorycardintegratedinthetoolrecordsoperatingdata fortransferviatheUSB cablesupplied.

To view and manage this data, go to www.cembre.com and register in the dedicated area, then

download the free Cembre software CEM_SWBT01.

Keeping the Firmware of the tool updated, via free of charge download from here, will optimise

the tool’s performance.

CBA-MTMK

Screw FIG. 7

B-TC450NA: To access the mini-USB

port (Ref. to g. 8) and connect the USB

cable to the computer it is necessary

to remove CBA-MTMK battery adapter.

Remove the screws (Ref. to g. 7 and 7a)

and slide the adapter out.

mini-USB

FIG. 7a

FIG. 8

B-TC450NA

USER INFORMATION in accordance with “Directives 2011/65/EU and 2012/19/EU.

The ‘Not in the bin’ symbol above when shown on equipment or packaging means that

the equipment must, at the end of its life, be disposed of separately from other waste.

The separate waste collection of such equipment is organised and managed by the manufacturer.

Users wishing to dispose of such equipment must contact the manufacturer and follow the prescribed

guidelines for its separate collection. Appropriate waste separation, collection, environmentally compat-

ible treatment and disposal is intended to reduce harmful environmental eects and promote the reuse

and recycling of materials contained in the equipment. Unlawful disposal of such equipment will be

subject to the application of administrative sanctions provided by current legislation.

–

Following information applies in member states of the European Union:

6. CUTTING RANGE

MAX CUTTING DIAMETER

Steel

≤ 30

≤ 1 6

≤ 25

≤ 60

MATERIAL

≤ 41

≤ 20

≤ 34

≤ 42

Multi-strand Steel

(strands qty. ≥ 200)

≤ 180 18

Steel

≤ 180

ACSR

≤ 180

(*)

26 x 2,50 + 7 x 1,95 : ø = 15,85

26 x 3,06 + 7 x 2,38 : ø = 19,38

26 x 3,60 + 7 x 2,80 : ø = 22,80

54 x 3,50 + 19 x 2,10 : ø = 31,50

54 x 4,36 + 19 x 2,62 : ø = 39,20

7 x 3,0 : ø = 9,0 mm

19 x 2,1 : ø = 10,5 mm

19 x 2,3 : ø = 11,5 mm

TENSILE STRENGTH

Copper

Aluminium

Almelec

Copper

Aluminium

(*) TYPICAL EXAMPLES

(*)

(daN/mm

2) (lbs/sq.in.)

≤ 59,450

≤ 29,000

≤ 49,300

≤ 261,000

≤ 43,000

≤ 23,200

≤ 36,250

≤ 87,000

≤ 60,900

≤ 261,000

(mm) (inches)

1-25/32”

7 x 0.118 = ø out.0.354

19 x 0.083 = ø out. 0.413

19 x 0.091 = ø out. 0.453

(*)

≤ 261,000 0.709

26 x 0.098 + 7x 0.077 : ø out 0.624

26 x 0.120 + 7x 0.094 : ø out 0.763

26 x 0.142 + 7x 0.110 : ø out 0.897

54 x 0.138 + 19x 0.082 : ø out 1.240

54 x 0.172 + 19x 0.103 : ø out 1.543

1-25/32”

(*)

0.709

0.787

1.181

1.260

1.772

ROPES & CONDUCTORS

RODS

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