Cervis TM70 Bedienungsanleitung

2007-2008 Cervis, Inc.

TM70

Wireless Remote Control

User Manual

U003.3-TM70-R-082108

ii U003.3-TM70-R-082108

Cervis, Inc.

www.cervis.net



This document is the property of Cervis, Inc. and cannot be copied, modified,

e-mailed, or reproduced without the express prior written consent of Cervis, Inc.

Cervis, Inc. reserves the right to change this manual or edit, delete, or modify

any information without prior notification.

FCC Statements

15.19 – Two Part Warning

This device complies with Part 15 of the FCC rules. Operation is subject to the follow-

ing two conditions:

(1) This device may not cause harmful interference and

(2) This device must accept any interference received, including interference that

may cause undesired operation.

15.21 – Unauthorized Modification

NOTICE: The manufacturer is not responsible for any radio or TV interference caused

by unauthorized modifications to this equipment. Such modifications could void the

user’s authority to operate the equipment.

User Manual

2007-2008 Cervis, Inc.

Contents

FCC Statements ........................................................................................................................... ii

Figures ...................................................................................................................................... ii

Tables ...................................................................................................................................... ii

Welcome to Cervis....................................................................................................................... 1

1.0 TM70 System Description ................................................................................................... 2

2.0 Safety Instructions............................................................................................................... 5

2.1 What You MUST Do .......................................................................................................... 5

2.2 What You MUST NOT Do.................................................................................................. 6

3.0 System Component Installation......................................................................................... 7

3.1 Transmitter Battery........................................................................................................... 7

3.2 CB70 Battery Charger ...................................................................................................... 9

3.2.1 Charging Tips............................................................................................................. 10

3.3 Receiver Installation....................................................................................................... 10

3.4 Starting Up....................................................................................................................... 13

4.0 Using the System............................................................................................................... 15

4.1 General Instructions....................................................................................................... 15

4.2 Battery Level Monitor..................................................................................................... 15

4.2.1 LCD Option Power Level Display............................................................................... 16

4.3 Programming a Spare Transmitter ............................................................................... 16

4.3.1 Transfer EP70 From Transmitter to Spare Transmitter ............................................. 16

4.3.2 Copy Receiver EP70 to Transmitter EP70................................................................. 17

4.4 Programming the Machine Identification in LCD Transmitters ................................. 19

4.5 LCD Display Analog Feedback Calibration.................................................................. 20

4.5.1 Calibrating Analog Feedback..................................................................................... 20

5.0 Maintenance ....................................................................................................................... 22

5.1 Precautions ..................................................................................................................... 22

5.2 Fault Identification.......................................................................................................... 22

5.2.1 Transmitter ................................................................................................................. 22

5.2.2 Receiver ..................................................................................................................... 22

5.3 Returning Equipment for Repair................................................................................... 23

5.4 Spare Parts...................................................................................................................... 24

6.0 Warranty.............................................................................................................................. 26

TM70 Wireless Remote Control

ii U003.3-TM70-R-082108

Figures

Figure 1: TM70 System Components with a TM70/1 Transmitter..............................................2

Figure 2: TM70/2 Transmitter Layout............................................................................................3

Figure 3: CB70 Battery Charger....................................................................................................9

Figure 4: Typical MOV Wiring Across Contactor Coil ............................................................. 10

Figure 5: Receiver Footprint....................................................................................................... 11

Figure 6: Receiver Antenna with Extension Kit........................................................................ 11

Figure 7: Main Board Connections, Relays, and LEDs............................................................ 12

Figure 8: TM70 Transmitter Details............................................................................................ 14

Figure 9: Extracting the EP70 Memory Module........................................................................ 17

Figure 10: Receiver EP70 Module Location.............................................................................. 18

Figure 11: TX Pushbutton/Switch Numbers/Names................................................................. 18

Figure 12: Transmitter Button Locations.................................................................................. 19

Tables

Table 1: TM70/02 Transmitter Component Descriptions............................................................3

Table 2: TM70 Main Specifications ...............................................................................................4

Table 3: Receiver LED States During Power-Up ...................................................................... 13

Table 4: Receiver LEDs Upon Receiving a Transmitter Signal............................................... 14

Table 5: LCD Power Level Interpretation .................................................................................. 16

Table 6: Transmitter Layout........................................................................................................ 18

Table 7: Transmitter Status LED Fault Identification............................................................... 22

Table 8: Receiver Status LED Fault Identification.................................................................... 23

Table 9:Available Spare Parts .................................................................................................... 24

CAUTION

The instructions in this manual must be read carefully and strictly

adhered to in order to:

•install and use the system properly

•keep it in working condition and

•reduce the risks of misuse.

Do not use this system on machines used for lifting people.

Do not use this system in potentially explosive atmospheres.

Any use other than that specified in this manual is DANGEROUS.

User Manual

Welcome to Cervis

Thank you for choosing the TM70 Wireless Remote Control. We here at Cervis believe

you have purchased one of the most reliable industrial radio control systems available.

Specializing in wireless remote controls for mining and industry, we offer you over 60

years of combined machine control experience. We custom design and manufacture

control systems for OEM’s worldwide. We are dedicated to our customers’ success—

your needs, paramount to our success, have allowed us to become a leading innovator

of wireless machine control technologies.

We are honored to have served some of the most demanding and rewarding customers

in the world over the last 15 years. Called upon to solve the most challenging radio re-

mote control problems in the industry, our systems have earned a world-wide reputation

for affordability, superior engineering, ruggedness, and reliability.

Our goal is to provide our customers with the safest, most reliable wireless radio remote

control available at an affordable cost. And to meet our goal, we develop and use the

highest level, proven state-of-the-art technology backed by unparalleled customer sup-

port. Our systems increase our customers’ safety and productivity—no matter how de-

manding the environment.

We are extremely pleased to have you as a customer, and we thank you for your pur-

chase.

TM70 Wireless Remote Control

2 UOO3.2-TM70-R-082108

1.0 TM70 System Description

A standard TM70 system is comes complete with:

•One (1) Transmitter – either a TM70/1 or a TM70/2

•One (1) R70 Receiver

•One (1) CB70 Battery Charger

•Two (2) BT06K Batteries

•One (1) Antenna (internal or external)

The battery operated TM70/1 and TM70/2 push-button style transmitters are designed

for the remote control of industrial equipment. An operator using a handheld transmitter

can determine the safest location from which to carry out an operation. The receiver is

connected to the electrical system of the machine to be operated. Table 2 below lists

the Main Specifications of the TM70 system.

Figure 1: TM70 System Components with a TM70/1 Transmitter

Transmitter

Receiver

CB70 Charger with Batteries

User Manual

2007-2008 Cervis, Inc.

Figure 2: TM70/2 Transmitter Layout

Table 1: TM70/02 Transmitter Component Descriptions

Figure 2

Reference

Component

1 IR Range Limiter (optional)

2 LCD (optional display)

3 Diagnostic LED

4 Two-step pushbuttons

5 Maintained or spring return rotary switch

6 Safety key switch (Power ON/OFF)

7 Warning/Start switch

8 CAT3 Stop switch

9 Shock absorbers

10 Portable EEPROM

11 Battery

TM70 Wireless Remote Control

4 UOO3.2-TM70-R-082108

Table 2: TM70 Main Specifications

TM70

Frequency band 914.150 – 915.875 MHz ERP < 1mW

Response Time 100 ms

Temperature Range 0 to 150 °F (-20 to 65 °C)

T70/1 and T70/2 Transmitters

Protection IP65

R70/13 and R70/21 Receivers

Power Supply 48, 115, 230 VAC ± 10% -- 50/60 Hz

Optional 12 or 24 VDC

Consumption 20 mW

Relays 230 VAC/8A

STOP Relays 230 VAC/6A

Protection IP65

Electrical Security Class II (EN50178)

CB70 Battery Charger

Power Supply 12/24 VDC, 115 VAC

BTO6K Batteries

Voltage 4.8 V

Capacity 750 mAh NiMH

Charging Temperature +41 to +95°F (0 to 35°C)

Battery Life 16 hrs. @ 15% duty cycle

User Manual

2007-2008 Cervis, Inc.

2.0 Safety Instructions

CAUTION

These instructions must be read carefully in order to install and

use the system properly, to keep it in safe working condition,

and to reduce the risks of misuse.

Do not use this system on machines used for lifting people.

Do not use this system in potentially explosive atmospheres.

Any use other than that specified in this manual is DANGER-

OUS.

Strict adherence to the following instructions is a MUST.



Note: To comply with FCC RF exposure compliance requirements, this device and

its antenna must not be co-located or operating in conjunction with any other

antenna or transmitter.

2.1 What You MUST Do

•Str ictly adhere to the installation instructions contained in this manual.

•Make sure that professional and competent personnel carry out the installa-

tion.

•Make sure that all site and prevailing safety regulations are fully followed.

•Make sure that this manual is permanently available to the operator and

maintenance personnel.

•Keep the transmitter out of reach of unauthor ized personnel.

•R emove the transmission key when the transmitter is not in use.

•At the beginning of each work day, check to make sure that the S top B utton

and other safety measures are working.

•When in doubt, press the Stop B utton.

•Whenever several systems have been installed, make sure the transmitter

you are about to use is the right one. I dentif y the machine controlled by the

transmitter on the transmitter label (customer supplied).

•An audible or visual warning device indicating the machine is electrically

active and that the transmitter has control should be installed on the machine.

•S er vi ce the equipment periodically.

•When carrying out repairs, only use parts supplied by Cervis dealers.

TM70 Wireless Remote Control

6 UOO3.2-TM70-R-082108

2.2 What You MUST NOT Do

•Never make changes to the system that have not been studied and approved

by Cervis.

•Never power the equipment with anything other than with the specified power

supply.

•Never allow unqualified personnel to operate the equipment.

•Never leave the equipment ON after use. Always use the ON/OFF K ey or

the Stop B utton to avoid accidental movements.

•Never use the system when visibility is limited.

•Never abuse the transmitter. Avoid dropping.

•Never use the system if failure is detected.

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