Chamberlain POWER DRIVE PD300 Bedienungsanleitung

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

www.chamberlain.com

CONTENTS

Preparation .............................. 1-4

Assembly................................. 5-9

Installation............................ 10-19

Install the Door Control ............. 20-21

Install the Protector System®...... 22-25

Power.................................. 26-27

Adjustments .......................... 28-30

Operation.................................. 31

Using Your Garage Door Opener ...... 32

Using the Wall-Mounted

Door Control .............................. 32

To Open the Door Manual .............. 33

Care of Your Opener..................... 33

Having a Problem? ...................... 34

Diagnostic Chart ......................... 35

Programming......................... 36-37

The Remote Control Battery............ 38

Accessories............................... 39

Warranty .............................. 40-41

Repair Parts .......................... 42-43

1/2 hp Chain Drive

Garage Door Opener

■ Please read this manual and the enclosed safety materials carefully!

■Fasten the manual near the garage door after installation.

■ The door WILL NOT CLOSE unless the Protector System®is connected and

properly aligned.

■Periodic checks of the garage door opener are required to ensure safe

operation.

■The model number label is located on the front panel of your garage

door opener.

FOR RESIDENTIAL USE ONLY

Serial Number:

Date of Purchase:

Write down the following information

for future reference:

PD210 • PD212D •

PD300 • LW2000 •

HD200D • 248730

PD610D • PD612D •

HD400D • LW3000

There are two types of garage door openers pictured.

Yours may appear slightly different.

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it isinstalled,

operated,maintained and tested in strictaccordance with the instructions and warnings contained in this

manual.

When you see these Safety Symbols and Signal Words on the following pages,they will alert you to the

possibility of serious injury or death ifyou do notcomply with the warnings that accompany them.The

hazard may come from something mechanical or from electric shock.Read the warnings carefully.

Mechanical

Electrical

When you see this Signal Word on the following pages,it will alert you to the possibilityof damage to

your garage door and/or the garage door opener if you do notcomply with the cautionary statements that

accompany it. Read them carefully.

Check the Door

To prevent possible SERIOUSINJURYor DEATH:

• ALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance.

An unbalanced garage door may NOTreverse when required.

• NEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their

hardware, ALLof which are under EXTREMEtension.

• Disable ALLlocks and remove ALLropesconnected to garage door BEFORE installation and

operating garage door opener to avoid entanglement.

To preventdamage to garage door and opener:

• ALWAYS disable locks BEFORE installing and operating the opener.

• ONLY operate garage door opener at120 V, 60 Hz to avoid malfunction and damage.

1. Disable locks and remove any ropes connected to the garage door.

2. Lift the door halfway up. Release the door. If balanced, it should stay in

place, supported entirely by its springs.

3. Raise and lower the door to checkfor binding or sticking. If your door

binds, sticks, or is out of balance, call a trained door systems

technician.

4. Check the seal on the bottom of the door. Anygap between the floor

and the bottomof the door mustnotexceed 1/4 inch (6 mm).

Otherwise, the safety reversal system may not work properly.

5. The opener should be installed above the center ofthe door. If there is

a torsion spring or center bearing plate in the way of the header

bracket, it may be installed within 4 feet (1.2 m) to the leftor right ofthe

door center.See page 13.

Torsion

Spring

Extension

Spring

Preparation

Additional Items You May Need:

Surveyyour garage area to see ifyou will need any of the following items:

n(2) 2X4 PIECES OF WOOD

Maybe used to fasten the header bracket to the structural supports.Also used to position the

garage door opener during installation and for testing the safetyreversing sensors.

nSUPPORT BRACKET AND FASTENING HARDWARE

Must be used if you have a finished ceiling in your garage.

nEXTENSION BRACKETS (MODEL 41A5281) OR WOOD BLOCKS

Depending upon garage construction,extension brackets or wood blocks may be needed to

install the safety reversing sensor.

nFASTENING HARDWARE

Alternate floor mounting of the safety reversing sensor will require hardware not provided.

nOUTSIDEQUICKRELEASE (MODEL 7702CB)

Required for a garage with NO accessdoor.

nDOOR REINFORCEMENT

Required if you have a lightweight steel, aluminum, fiberglass or glass panel door.

nRAIL EXTENSION KIT

Required ifyour garage door is more than 7 feet (2.13 m) high.

Tools Needed

3/16

7/16

1/2

5/32

5/16

5/8

9/16

1/4

7/16

Preparation

Carton Inventory

Your garage door opener ispackaged in one carton which contains the motor unit and all parts

illustrated below.Accessories varydepending on the garage door opener model purchased.Depending

on your model, other accessoriesmay be included with your garage door opener. Instructions for these

accessorieswill be attached to the accessoryand are not included in this manual.Ifanything is missing,

carefully check the packing material. Hardware for assembly and installation is shown on the nextpage.

Save the carton and packing material until the installation and adjustment is complete. The images

throughout this manual are for reference only and your product may look different.

A. Header bracket

B. Pulley

C. Door bracket

D. Curved door arm

E. Straight door arm (Packaged inside front rail section)

F. Trolley

NOTE: Be sure to assemble the trolley before sliding onto rail.

G. Emergency release rope and handle

H. Rail (1 front and 4 center sections)

I. Hanging brackets (2) (Packaged inside the front rail section)

J. Garage door opener (motor unit)

K. Chain spreader with screws

L. “U” bracket

M. Chain and cable

N. Door control (Door Control Button or Multi-Function Door Control)

O. Remote control

P. The Protector System®

Safety reversing sensors with 2 conductor white and white/black wire attached: Sending Sensor (1),

Receiving Sensor (1), and Safety Sensor Brackets (2)

Q. Keyless Entry (Depending on the model purchased)

NOTSHOWN

White and red/white wire

Owner's manual

Models

LW2000,

HD200D,

PD300,

and

248730

All

Other

Models

O Q

Models

PD210D (1)

PD212D (2)

PD300 (1)

LW2000 (1)

HD200D (1)

248730 (1)

Models

PD610D (1)

PD612D (2)

HD400D (2)

LW3000 (2)

Models

HD400D

LW3000

Preparation

Hardware Inventory

Bolt

1/4"-20x1-3/4"

Lock Nut

1/4"-20

Bolt

Nut 3/8" Lock Washer 3/8"

Master Link

Clevis Pin 5/16"x1-1/2"

Ring Fastener (3)

Hex Bolt 5/16"-18x7/8" (4)

Lock Washer

5/16"-18 (5)

Nut

5/16"-18 (6)

Self-Threading Screw

1/4"-14x5/8" (2)

Clevis Pin 5/16"x1"

Clevis Pin 5/16"x1-1/4"

Carriage Bolt

1/4"-20x1/2" (2)

Wing Nut 1/4"-20 (2)

ASSEMBLY HARDWARE INSTALLATION HARDWARE

Screw 6ABx1" (2)

Drywall Anchors (2)

Screw 6-32x1" (2)

DOOR CONTROL HARDWARE

Insulated

Staples

(Not Shown)

Lag Screw 5/16"-9x1-5/8" (4)

Threaded

Shaft

Preparation

Assembly

STEP 1 Assemble the rail and trolley

To prevent INJURY from pinching,keep hands and fingers away from the joints while assembling the

rail.

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cutout “window” atthe door end (see illustration).The hole above this window is

larger on the top of the rail than on the bottom.A smaller hole 3-1/2" (8.9 cm) away is close to the rail

edge. Rotate the backrail so ithas a similar hole close to the opposite edge, about 4-3/4" (12 cm) from

the far end.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set

aside for Installation Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail

carefully remove the straight door arm stored within the rail section.

2. Align the rail sections on a flatsurface asshown and slide the tapered ends into the larger

ones. Tabsalong the side will lockinto place.

3. Place the motor unit on packing material to protectthe cover,and rest the back end of the rail

on top. For convenience, puta support under the front end ofthe rail.

4. As a temporary stop, insert a screwdriver into the hole 10" (25 cm) from the front end ofthe rail,

as shown.

5. Check to be sure there are 4 plastic wear pads inside the inner trolley.Ifthey became loose

during shipping, check all packing material. Snap them back into position as shown.

6. Slide the trolley assemblytoward the screwdriver as shown.

7. Slide the rail onto the “U” bracket, until itreaches all the stops on the top and sides ofthe “U”

bracket.

To garage

door opener

(TO MOTOR UNIT)

Front Rail

Section

(TO DOOR)

“U” Bracket

Outer Trolley

Inner Trolley

Wear Pads

Rail

Tab

Trolley

Window

Cut-Out

SLIDE TO STOPS

ON TOP AND

SIDES OF

“U” BRACKET

Idler

Pulley

Hole

Assembly

STEP 2 Fasten the rail to the motor unit

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the

top of the opener.

To avoid possible SERIOUSINJURYto fingers:

lSecurelyattach chain spreader.

lNEVERconnect garage door opener to power source until instructed to do so.

1. Insert a 1/4"-20x1-3/4" boltinto the cover protection bolthole on the backend ofthe rail as

shown.Tighten securely with a 1/4"-20 locknut.Do NOT overtighten.

2. Remove the two bolts from the top of the motor unit.

3. Use the carton to supportthe front end ofthe rail.

4. Place the “U” bracket,flat side down onto the motor unitand align the bracketholes with the

bolt holes.

5. Fasten the “U” bracket with the previouslyremoved bolts; DO NOT use any power tools. The

use of power toolsmaypermanentlydamage the garage door opener.

6. Attach spreader to the motor unit with two screws.

(Mounted in the

Bolts

garage door opener)

HARDWARE

Bolt 1/4"-20x1-3/4"

Lock Nut 1/4"-20

“U” Bracket

Bolts

Hex Screws

8-32x7/16

Cover

Protection

Bolt Hole

Bolt

1/4"-20x1-3/4"

Lock Nut 1/4"-20

Assembly

STEP 3 Install the idler pulley

1. Lay the chain/cable beside the rail, asshown. Grasp the end with the cable loop and pass

approximately12" (30 cm) ofcable through the window.Allowit to hang until Assembly Step 4.

2. Remove the tape from the idler pulley.The inside center should be pre-greased. If dry,

regrease to ensure proper operation.

3. Place the idler pulley into the window asshown.

4. Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and

nut underneath the rail until the lock washer is compressed.

5. Rotate the pulleyto be sure itspins freely.

6. Locate the rail tab.The rail tab isbetween the idler bolt and the trolley in the frontrail section.

Use a flathead screwdriver and lift the rail tab until the tab is vertical (90º).

HARDWARE

Bolt Nut 3/8"

Lock Washer 3/8"

Screwdriver

Rail

Idler Pulley

Grease Inside Pulley

Bolt

Lock Washer 3/8"

Nut 3/8"

Rail

Tab

CORRECT

INCORRECT

Rail Tab

Assembly

STEP 4 Install the chain

1. Pull the cable around the idler pulleyand toward the trolley.

2. Connectthe cable to the retaining slot on the trolley.(a)

a. Push pins of master link bar through cable link and trolley slot.

b. Push master link cap over pins and past pin notches.

c. Slide clip-on spring over cap and onto pin notches until both pins are securely

locked in place.

3. With the trolley againstthe screwdriver,dispense the remainder ofthe cable/chain along the

rail toward the motor unit into the sloton the chain spreader, around the sprocketonto the

chain spreader and continuing to the trolley assembly. The sprocket teeth mustengage the

chain. (b)

4. Check to make sure the chain isnot twisted, then connect it to the threaded shaft with the

remaining master link.

5. Thread the inner nut and lockwasher onto the trolley threaded shaft.

6. Insert the trolley threaded shaftthrough the hole in the trolley.Be sure the chain is not

twisted. (c)

7. Loosely thread the outer nut onto the trolley threaded shaft.

8. Remove the screwdriver.

HARDWARE

Master

Link

Threaded Shaft

Threaded

Shaft

Outer

Nut

Front Rail

Section

(TO DOOR)

Inner

Nut

Lock

Washer

Master Link

Master

Link

Sprocket

Assembly

STEP 5 Tighten the chain

1. Spin the inner nutand lockwasher down the trolley threaded shaft, away from the trolley.

2. To tighten the chain,turn the outer nutin the direction shown.

3. When the chain is approximately1/4" (6 mm) above the base of the rail at it's midpoint,re-

tighten the inner nut to secure the adjustment.

Sprocket noise can resultif the chain is too loose. When installation is complete, you may notice some

chain droop with the door closed.This is normal. If the chain returns to the position shown when the door

is open, do not re-adjust the chain.

NOTES:

lDuring future maintenance, ALWAYS pull the emergency release handle to disconnectthe

trolley before adjusting the chain.

lYou may notice loosening of the chain after Adjustment Step 3 (Test the Safety Reversal

System). Check for proper tension and readjust chain if necessary. Then repeat Adjustment

Step 3.

You have now finished assembling your garage door opener. Please read the following warnings

before proceeding to the installation section.

Outer

Nut

Lock

Washer

Trolley

Threaded

Shaft

Inner Nut

To Tighten

Inner Nut

To Tighten Outer Nut

Base of Rail Mid length of Rail

Chain

1/4" (6 mm)

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