Chamberlain Series 5100 Bedienungsanleitung

The Chamberlain GrouP, lnc.

A DUCHOSSOIS ENTERPRISE

845 Larch Avenue

Elmhurst, llllinois 60126-11 96

Complies with UL 325

Regutations effective

January 1, 1993.

Garage Door Opener

OWNER'S MANUAL

For Residential Use Only

Series 5100 - l/2HI

(lncludes Model 7200) Series 4100 - 1l2HP

(lncludes Model 71 OWHC)

Series 2100 - 1/3HP

Series 3000 - 1l2HP Series 1100 - 1l4HP

¡ please read th¡s manual and the enclosed safety materials carefully!

¡ Fasten the manual near the garage door after installation.

r The door WILL NOT CLOSE unless the Protector System@ is connected and

properly aligned

r Periodic checks of the opener are required to ensure safe operation.

r The model number label is located on the front end panel of your opener as

shown.

ooooo

ooooo o

oooooo s

Nortek, Exhibit 1012

Contents

A review of safety alert symbols

You'll need too|s.............

Safety information regarding garage door

locks and ropes...........

Testing your garage door for sticking,

binding and balance

lllustration of sectional door installation

lllustration of one-piece door installation

Carton inventory......

Hardware inventory......

Assembly section - pages 8 - 11

Assemble T-rail....

Attach cable pulley bracket........

lnstalltrolley

Fasten T-rail to opener ........'.:.'...'

lnstall chain/cable ...........

Attach sprocket cover...........

Tighten the chain and cable

lnstallation section - pages 11 '27

lnstallation safety instructions..............

Determine header bracket location

Sectional door.............

One-piece door.............

lnstall the header bracket

Attach the T-rail to header bracket........

Position the opener...

Hang the opener.........

lnstall the Door Control

Contents

lnstall the lights and lenses

Attach manual release rope and hand|e............

Electrical requirements

The Protector System'safety reversing sensor

Page

...'',..'2

.........3

information..

lnstallthe safety revers t; ;;;.. .............21

.....22,23

Fasten door bracket (sectional door) .................. "

Fasten door bracket (one-piece door) ..................

Connect door arm to trolley (sectional door)........

Connect door arm to trolley (one-piece door)..'....

Adjustment section - pages 28 '30

Travel limit adjustments .............

Force adjustments..........

Test The Protector SYstem' ....

Test the safety reverse sYstem

Operation safety instructions ......

Care of your opener.

Maintenance schedule......

Operation of your opener.........

Receiver and remote control programming

Having a problem?

Repair parts, rail assemblY

Repair parts, installation ..............

Repair pads, opener assemblY...

Accessories

1ndex...........

How to order repair parts ............

Warranty.....

..24

..25

..¿o

..27

.......8

.......9

.....10

.....11

....34,

Start by rev¡ew¡ng these important safety alert symbols

When you see these safety symbols on the following pages, they will alert you to the possibility of

seriouî injury or death if youdo not comply with the corresponding instructions' The hazard may

come from something mechanical or from electric shock. Read the instructions carefully.

WARNINt^

t¡r . ..:.

Electrical

Mechanical

When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage

to youi garage door andior ihe garage door opener if you do not comply with the corresponding

instructions . Read the instructions carefully.

&cAuiloM,r '

This garage door opener is designed and tested to offer safe service provided it is installed, operated,

ma¡ntaineã and tested in strict aècordance with the safety instructions contained in this manual.

Nortek, Exhibit 1012

You'll Need Tools

During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.

Pencil

Carpenter's

Level Hack Saw

Tape Measure

ñWire Cutters

Drill 3/16", 5/16" and

5/32" Drill Bits

Claw Hammer

PIìers

Stepladder 1/2" and 7/16" Sockets

and Wrench Screwdr¡ver Adjustable End Wrench

AwnnuNc

An unbalanced garage door might not reverse

when required and someone under the door

could be seriously iniured or killed.

lf your garage door binds, sticks or is out of

balance, call for professional garage door

service. Garage doors, door springs, cables,

pulleys, brackets and their hardware, are

under extreme tension and can cause serious

injury or death. Do not try to loosen, move or

adjust them yourself!

Ropes left on a garage door could cause

someone to become entangled and killed.

Remove all ropes connected to the door before

installing and operating the opener.

ldentify the type and height of your door, any special

conditions that exist, and any additional materials

that may be required. Refer to the lists on page 4 or

page 5.

AcAunoN

To avoid damage to the garage door and

opener, disable locks before installing and

operating the opener. Use a wood screw or nail

to hold locks in the "open" (unlocked) position'

Operation at other than 120V 60 Hz will cause

opener malfunction and damage'

Test Your Door

Before you begin, complete the following test to

make sure your door is balanced, and ís not

sticking or binding:

. Lift the door about halfway as shown' Release the

door. li should stay in place, supported entirely by

its springs.

. Raise and lower the door to see if there is any

binding or sticking.

SECTIONAL DOOR

ONE-PIECE DOOR

Nortek, Exhibit 1012

At, II

Before you begín, survey your garage area to

see whether any of the conditions below apply

to your installation.

Horizontal and vertical reinforcement

is needed for lightweight garage doors

(fiberglass, steel, aluminum, door

with glass panels, etc.).

See page 24 for details.

Header Wall

Floor must be ìevel

across width of door

Safety Reversing Sensor

Based on your parlicular requirements, there are

several installation steps which might call for

mater¡als and/or hardware not included in the

carton.

. Step 1, page 12 - Look at the wall or ceiling above

the garage door. The header bracket mustbe

securely fastened to structural supports.

. Step 5, page 17 - Doyou have a finished ceiling in

your garage? lf so, a supporl bracket and

additional fastening hardware may be required.

. Safety reversing sensor, page21- Depending

upon garage construction, wood blocks may need

to be fastened to mounting locations before

sensors are installed.

. Step 10, page 22 - Alternate floor mounting of the

safety reversing sensor will require hardware not

provided.

. Step 11, page 24 -Do you have a steel, aluminum,

fiberglass or glass panel door? lf so, horizontal

and vertical reinforcement is required.

. Look at the garage door where it meets the floor. lt

must close on the floor all the way across' Other-

wise, the safety reverse system may not work

properly. See page 30. Floor or door should be

repaired.

. lf your door is more than 7 feet high, see longer

rails available on page 38.

. The opener can be installed within 2 feet of the left

or right of the door center if there is a torsion spring

or center bearing plate in the way of the header

bracket or door bracket area. lf your door has

extension springs, the opener musf be installed

in the center of the door. See pages 12 and 24'

. Do you have an access door in addition to the

garage door? lf not, Model 7702C8 Outside Quick

Release is required. See Page 38.

You may find it helpful to refer back to this page

as you proceed with the installation of your

opener.

FINISHED CEILING

Support bracket &

fastening hardware

is required.

See page'17.

Sìack in Chain Tension

ìs Normal When

Garage Door ìs Closed

Extension

Spring

Torsion

Spring

Safety

Reversing

Sensor

FÈ

Access Door

oGarage

Door

Spring

Rope & Handle

Door Bracket

Chain

Straight

Cable Pulley

BracketTrolley

Cabìe

Curved

Closed Position

Rail Assembly

Header

Bracket

Manual

Release

Door

Arm

Header

Wall

Garage

Door

Arm

Nortek, Exhibit 1012

ôrug-PleCE Door lnstallation "

Before you begin, survey your garage area to

see whether any of the conditions below apply

to your installation' srack in chain Tension

is Normal When

Garage Door ìs Closed

Header

Reversing

floor and bottom Sensor

Safety of must not exceed 1/4"

Reversing Sensor

Based on your particular requirements, there are

several installation steps which might call for

materials and/or hardware not included in the carton'

. Step 1, page 12 - Look at the wall or ceiling above

the garage door. The header bracket must be

securely fastened to structural supports'

. Step 5, page 17 - Do you have a finished ceiling in

your garage? lf so, a support bracket and

additional fastening hardware (not supplied) may

be required.

. Safety reversing sensor, page21 - Depending on

garage construction, wood blocks may need to be

securely fastened to mounting locations before

sensors are installed,

. Step 10, page 22 - Allernate floor mounting of the

safety reversing sensor will require hardware that

is not provided.

. Step 1 1, page 25 - Generally, a one-piece door

does not require reinforcement. lf your door is

lightweight, you can refer to the information

relating to sectional doors on page 24.

. Step 1 1, page 25 - Depending on your door's

construction, you might need additional mounting

hardware for the door bracket.

. Do you have an access door in addition to the

garage door? lf not, Model 7702C8 Outside Quick

Release is required. See Page 38.

. The gap between the bottom of the garage

door and the floor cannot exceed 1/4".

Otherwise, the safety reverse system may not

work properly. See page 30. The floor or the door

should be repaired.

FINISHED CEILING

Support bracket

& fastening

hardware is required.

See page 17.

One-Piece Door without Track

You may find it helpful to refer back to this page

as you proceed with the installation of your

opener.

Wall

Access Door

T-rail

Header

Bracket

Door

Bracket

Rope & Handle

Closed Position

Cable TrolleY

Cable

Pulley Bracket

Straight Curved

Door Door

Arm Arm

Header

Wall Garage

Door

Manual

Release

One-Piece Door with Track

Access

Door

\ Header curued

Bracket DoorArm

Safety

Revers¡ng

Vr'all

Closed Position

Trolley

T-rail

Bracket

Door

Safety

across width of door

must be level

Garage

Door

Belt

Pulley Bracket

Door

Arm

Reversing

Sensor

Nortek, Exhibit 1012

Carton lnventorY

your garage door opener is packaged in one cadon which contains all parts illustrated below. lf anything is

missiñg, cãrefully check the þackrig material. Parts may be "stuck" in the foam. Hardware for assembly and

installation is shown on Page 7.

Models 51 00 (1 ) & 51 00-2 (2) Model 3000 l\lodels 5'100 & 5100-2 lvlodels 41 00, 3000, 21 00,

1100, 4100-2 & 710-2

lvlulti-Function

Remote Control Transmitter SecuritY

Remote Control Transmitter 2-Conductor Bell Wire

Wh¡te & White/Red Multi-Function

Door Controì Panel Lighted Door Control Button

with (2) 6A8x1-1/2" screws

Models 4100,3000, 2100, 1100 (1)

41 00-2 & 710-2 (2)

Rail Brace (3) Cable Pulley Door Brackel

Single-Function

Remote Control Transmitter Trolley Bracket

l\¡lodeìs 5100 & 5100-2

[,4odels 4100 & 71 0 (1(2\

Door Bracket

Plate

Light Lens T-rail

End Section (2) T-rail

Center Section

(each) (2) Header Bracket

Model 3000 & 2100 OnlY

Light Lens (1 )Chain and Cable ¡n

D¡spensing Carton Sprocket Cover

Hanging Brackets

Safety Reversing Sensor

Mounling Bracket

With Square Holes (2) "C" Wrap (2) Straight Door

Arm Section

Curved Door

Arm Sect¡on

Safety Reversing Sensor

lVounting Bracket

With Slot (2)

Safety Reversing Sensor (2)

(1) Sending EYe

(1)Receiving Eye

2-Conductor Bell Wire

with Connector (2 Rolls)

White & White/Black

Safety Labels

and

Literatu re

Nortek, Exhibit 1012

Group all hardware found in all packages contained in the rail and opener cartons into

the three kits illustrated below.

Assembly Hardware Kit 4142848

Washered Screw

5116"-18x112" (2)

(mounted in opener)

. Hex Screw

5/1 6'11 8x7/8" (3) Nut Carriage Bolt

114"-20x112" (121

5/1ôL18 (5) N/aster Link (2)

!l( (

TrolleY

Threaded Shaft (1 )Lock Washer

5/16" (4) Lock Nut

114"-20x7116" (12\

lnstallation Hardware K¡t 41A3475

Hex Screw

5/'i6"-18x7/8" (4)

Handle Rail Grease

Lag Screw

5h6"-18x1-718" (4)

Nut 5/16'118 (6) Lock Washer 5/16" (6)

Rope

Carriage Bolt

5116"-18x2-112" (2) Screw ftmml-

tU'lrlilTr-

6ABx1 " (2) Dry Wall Anchors (2)

ffi

Clevis Pin

5116"x2-314" (11 lnsulated

Staples (10) Clevis Pin Ring

Fastener (3)

5116"x1" (2\

rll

Safety Reversing Sensor

lnstaf lation Hardware K¡t 41A4116

Lag Screw

114x1-112" (4) Carr¡age Bolt

114"-20x112" (4) Lock Nut

1t4',-20 (4) Wins Nut (2)

ffi

Hex Screw Screw

#1 0-32x3/8" (4) Lock Nut

#10x32 (4) lnsulated

Staples (20)

114-20x1-112" (21

Nortek, Exhibit 1012

Assembly Step 1

Assemble the T-rail &

Attach the Cable PulleY Bracket

Assembly Section: Pages I - 11

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

T-RAIL BACK

(ro oPENER)

. Align the 4 T-rail sections on a flat surface

exactly as shown. Center sections are

interchangeable. Front and back sections are

also interchangeable for ease of assembly.

. lnsert the carriage bolts so the square bolt

necks seat in the square holes in the T-rail

sections and pass through the round holes in

the rail braces. Assemble lock nuts, ensure

alignment and tighten.

lf T-rail is not assembled

exactly as shown, trolleY

will not travel smoothlY

along length of rail or it

will hit against nuts.

Cable pulley bracket

altaches to FRONT

END of T-rail T+ail

(End Sect¡on)

T-RAIL FRONT

(ro DooR)

. Position the cable pulley bracket on the front end

of the T-rail as shown. Fasten securely with the

hardware shown.

Hex Screws

5/1 6"-1 8x7l8"

Cable Pulley

Brâcket

Lock Washer

5/1 6"

Square Carriage

Bolt Hole

T-ra¡l

(Center Section)

1/4" Lock

T-rail

(End Section)

Carriage Bolt

114"-20x112"

When tightening

the screws, be

sufe to keep

bracket parallel

to the rail.

Otherwise, the

rail may bow

when the opener

is operated.

Right

Wrong

Make sure bolt

necks are

seated in the

square holes

and rails are

aligned before

you tighten lock

nuts. (See right

and wrong

views).

lmproper

assembly can

cause jerky

trolley

operation, noise

and/or nuisance

door reversals.

Hardware Shown Actual Size

Lock Nut

114"-20x7116" Carriage Bolt

114"-20x112"

Hex Screw

5/1 6"-1 8x7l8" Nut

5/1 6'-l ILock Washer

5/1 6"

ttßó\

^ò

Þ\.So"

Right Wrong

Nortek, Exhibit 1012

Assembly Step 2

Installthe Trolley on the T-rail

Hardware Shown Actual Size

Lock Washer

5/1 6" Nut

5/16'11B

. Attach the threaded shaft to the trolley with the

lock washer and nuts as shown.

Outer Nut

5/1 6'

Lock

Washer

5/1 6"

Shaft

Trolley lnner Nut

5/1 6"

Temporary Stop

Screwdriver

. Place the opener on packing material to protect

the cover. For convenience, put a support under

the cable pulley bracket.

. Remove the (2) 5116"-18x112" washered screws

mounted in the toP of the oPener.

. Align the holes in the back section of the T-rail with

the holes in the oPener.

. Fasten the rail with the (2) washered screws

previously removed. Tighten securely.

Remember to use only these screws! Any other

screws will cause serious damage to the opener'

. lnsert a 5116"-18x7l8" hex screw into the trolley

stop hole in the T-rail as shown. Tighten securely

with a 5/16" lock washer and nut' This screw limits

trolley travel in the UP direction.

Trolley

Æ,", Threaded

. As a temporary stop, insert a screwdriver into the

hole in the front end of the T-rail.

. Slide the trolley assembly along the rail to the

screwdriver stoP.

lf trolley hits against the nut on the T-rail, the

bolts and nuts were attached from the wrong

side and must be repositioned. Review Step 1.

Washered Screw

5116"-18x112"

Hex Screw

5/1 6"-1 8x7l8"

Troìley

Stop Hole

T-Rail

(Back Section)

Lock Washer

c/ ¡o

Nut

5/16':18

Assembly Step 3

Fasten the T-raíl to the OPener

TYPE AND SIZE

ONLY

To fasten rail, use only those screws mounted

in the top of the opener. Any other screws will

cause serious damage to the opener.

Hardware Shown Actual Size

Hex Screw

5116"-18x7 18" Nut

5/1 6"-1 ILock Washer

5116"

Nortek, Exhibit 1012

A,ssembly Step 4

Install the ChainlCable

& Attach the Sprocket Cover

Dispensing Carlon

Leave Chain and Cable

lnside Dìspensing

Carton to Prevent Kinking

Keep Chain and Cable

Taut When Dispensìng

. Detach the cable loop from the cadon and fasten it

to the trolley tvith a master link from the hardware

bag. See master link procedure, Figure 1.

. With the trolley against the screwdriver, dispense

the cable around the PulleY.

. Proceed baók around the opener sprocket,

Figure 2. Be sure sprocket teeth engage the chain.

Continue forward to the trolley threaded shaft,

Figure 3.

. Use the second master link to connect the

chain to the flat end of the shaft. Check to

make sure the chain is not twisted.

. Remove the screwdriver.

Cable

Pulley

lnstalì Chain & Cable

ln This D¡rection

Sprocket

Cover Back Tab SIot

Mounting

¡s,WARNING

Serious injury can result if fingers become

entangled in moving opener sprocket' Attach

sprocket cover securely. Never operate opener

while your hand ís near tlre opener sprocket'

Figure 2

Opener

Sprocket

Figure 3

Master Link

Loop

Itrlaster Link

Cl¡p-On Spr¡ng

Master

Link Cap

Flat end

of Trolley

Threaded Shaft

Chain

T-rail

Trolley

Figure 1

Master Link Procedure:

Push pins of master link bar through

cable loop and hole ¡n front end of

trolìey. Push cap over pins and into

notches. Slide clip-on spring over

cap and into notches until both pins

are securely locked.

@_ Master

Link Bar

To attach the sprocket cover:

. lnsert the back tab in the opener slot. Squeeze the

cover slightly and insert the front tab in the slot on

the mounting plate.

Front Tab Slot

Plate

Top of Opener

Nortek, Exhibit 1012

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Chamberlain Garagentoröffner Handbücher

Chamberlain

Chamberlain LiftMaster LM21XPBB Bedienungsanleitung

Chamberlain

Chamberlain Icon 26 Bedienungsanleitung

Chamberlain

Chamberlain Series 1000E Bedienungsanleitung

Chamberlain

Chamberlain Series 1100 Bedienungsanleitung

Chamberlain

Chamberlain CLLP1 Bedienungsanleitung

Chamberlain

Chamberlain Whisper Drive Security+ HD700D Bedienungsanleitung

Chamberlain

Chamberlain 1345C 1/3HP Bedienungsanleitung

Chamberlain

Chamberlain CG40 Series Bedienungsanleitung

Chamberlain

Chamberlain Whisper Drive Security+ WD822KCS Bedienungsanleitung

Chamberlain

Chamberlain 2585 3/4 HP Bedienungsanleitung

Chamberlain

Chamberlain GT Bedienungsanleitung

Chamberlain

Chamberlain MotorLift 2000 Bedienungsanleitung

Chamberlain

Chamberlain Security+ 9950 Bedienungsanleitung

Chamberlain

Chamberlain 050DCRJWF Bedienungsanleitung

Chamberlain

Chamberlain Power Drive Security+ 182638DM Bedienungsanleitung

Chamberlain

Chamberlain 8500W-267 Bedienungsanleitung

Chamberlain

Chamberlain Power Drive Security+ PD612C Bedienungsanleitung

Chamberlain

Chamberlain MHS Bedienungsanleitung

Chamberlain

Chamberlain 890MAX Bedienungsanleitung

Chamberlain

Chamberlain 5100-2K Bedienungsanleitung

Chamberlain

Chamberlain 7806CB Bedienungsanleitung

Chamberlain

Chamberlain Motorlift ML700 Bedienungsanleitung

Chamberlain

Chamberlain B550C Bedienungsanleitung

Chamberlain

Chamberlain 1200 Bedienungsanleitung

Beliebte Garagentoröffner Handbücher anderer Marken

Dorma

Dorma ES 90 Bedienungsanleitung

Garaga

Garaga SECURITY+ 3265GCM 1HP Bedienungsanleitung

Chase Doors

Chase Doors DuraShield Bedienungsanleitung

CSI

CSI Classic Bedienungsanleitung

HATO

HATO 120 Bedienungsanleitung

Richmond

Richmond GTR156 Bedienungsanleitung

Raynor

Raynor 1280RGD Bedienungsanleitung

CAME

CAME F4000 Series Bedienungsanleitung

B&D

B&D Controll-A-Door 5 Bedienungsanleitung

BFT

BFT PRV AA SL Bedienungsanleitung

Craftsman

Craftsman 139.53924 Bedienungsanleitung

Automatic Technology

Automatic Technology GDO-9V1 SecuraLift Bedienungsanleitung

Westfalia

Westfalia 19 36 07 Bedienungsanleitung

Cardin

Cardin BL Series Bedienungsanleitung

Craftsman

Craftsman 139.53997D Bedienungsanleitung

Bauer

Bauer CROSS18 Bedienungsanleitung

Wayne-Dalton

Wayne-Dalton 8124 Kurzanleitung

Craftsman

Craftsman 139.18867 Bedienungsanleitung