Chamberlain Whisper Drive LW3500 Bedienungsanleitung

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

www.chamberlain.com

CONTENTS

Preparation .............................. 1-4

Assembly................................. 5-9

Installation............................ 10-19

Install the Door Control ............. 20-21

Install the Protector System®...... 22-25

Power.................................. 26-27

Adjustments .......................... 28-30

Operation.................................. 31

Using Your Garage Door Opener ...... 32

Using the Wall-Mounted

Door Control .............................. 32

To Open the Door Manual .............. 33

Care of Your Opener..................... 33

Having a Problem? ...................... 34

Diagnostic Chart ......................... 35

Programming......................... 36-37

The Remote Control Battery............ 38

Accessories............................... 39

Warranty .................................. 40

Repair Parts .......................... 41-42

1/2 hp Belt Drive

Garage Door Opener

■ Please read this manual and the enclosed safety materials carefully!

■Fasten the manual near the garage door after installation.

■ The door WILL NOT CLOSE unless the Protector System®is connected and

properly aligned.

■Periodic checks of the garage door opener are required to ensure safe

operation.

■The model number label is located on the left panel of your garage

door opener.

FOR RESIDENTIAL USE ONLY

Serial Number:

Date of Purchase:

Write down the following information

for future reference:

LW3500

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed,

operated, maintained and tested in strict accordance with the instructions and warnings contained in this

manual.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the

possibility of serious injury or death if you do not comply with the warnings that accompany them. The

hazard may come from something mechanical or from electric shock. Read the warnings carefully.

Mechanical

Electrical

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to

your garage door and/or the garage door opener if you do not comply with the cautionary statements that

accompany it. Read them carefully.

Check the Door

To prevent possible SERIOUS INJURY or DEATH:

lALWAYS call a trained door systems technician if garage door binds, sticks, or is out of balance.

An unbalanced garage door may NOT reverse when required.

lNEVER try to loosen, move or adjust garage door, door springs, cables, pulleys, brackets or their

hardware, ALL of which are under EXTREME tension.

lDisable ALL locks and remove ALL ropes connected to garage door BEFORE installation and

operating garage door opener to avoid entanglement.

To preventdamage to garage door and opener:

lALWAYS disable locks BEFORE installing and operating the opener.

lONLY operate garage door opener at 120 V, 60 Hz to avoid malfunction and damage.

Before you begin:

1. Disable locks and remove any ropes connected to the garage door.

2. Lift the door halfway up. Release the door. If balanced, it should stay

in place, supported entirely by its springs.

3. Raise and lower the door to check for binding or sticking. If your door

binds, sticks, or is out of balance, call a trained door systems

technician.

4. Check the seal on the bottom of the door. Any gap between the floor

and the bottom of the door must not exceed 1/4 inch (6 mm).

Otherwise, the safety reversal system may not work properly.

5. The opener should be installed above the center of the door. If there

is a torsion spring or center bearing plate in the way of the header

bracket, it may be installed within 4feet (1.2 m) to the leftor right of

the door center. See page11.

Torsion

Spring

Extension

Spring

Preparation

Additional Items You May Need:

Survey your garage area to see if you will need any of the following items:

n(2) 2X4 PIECES OF WOOD

May be used to fasten the header bracket to the structural supports. Also used to position the

garage door opener during installation and for testing the safety reversing sensors.

nSUPPORT BRACKET AND FASTENING HARDWARE

Must be used if you have a finished ceiling in your garage.

nEXTENSION BRACKETS (MODEL 041A5281-1) OR WOOD BLOCKS

Depending upon garage construction, extension brackets or wood blocks may be needed to

install the safety reversing sensor.

nFASTENING HARDWARE

Alternate floor mounting of the safety reversing sensor will require hardware not provided.

nOUTSIDE QUICK RELEASE (MODEL 7702CB)

Required for a garage with NO access door.

nDOOR REINFORCEMENT

Required if you have a lightweight steel, aluminum, fiberglass or glass panel door.

nRAIL EXTENSION KIT

Required if your garage door is more than 7 feet (2.13 m) high.

Tools Needed

3/16

7/16

1/2

7/32

5/16

3/8 7/16

1/2

Preparation

Carton Inventory

Your garage door opener is packaged in one carton which contains the motor unit and all parts

illustrated below. Accessories vary depending on the garage door opener model purchased. Depending

on your model, other accessories may be included with your garage door opener. Instructions for these

accessories will be attached to the accessory and are not included in this manual. Save the carton and

packing material until the installation and adjustment is complete. The images throughout this manual

are for reference only and your product may look different.

A. Header bracket

B. Pulley

C. Door bracket

D. Curved door arm

E. Straight door arm (Packaged inside front rail section)

F. Trolley

NOTE: Be sure to assemble the trolley before sliding onto rail.

G. Emergency release rope and handle

H. Rail (1 front and 4 center sections)

I. Hanging brackets (2) (Packaged inside the front rail section)

J. Garage door opener (motor unit)

K. Sprocket cover and screws

L. “U” bracket

M. Belt

N. Door control (Multi-Function Door Control)

O. Remote control

P. The Protector System®

Safety reversing sensors with 2 conductor white and white/black wire attached: Sending Sensor

(1), Receiving Sensor (1), and Safety Sensor Brackets (2)

NOT SHOWN

White and red/white wire

Owner's manual

Hardware

Preparation

Hardware

Clevis Pin 5/16"x1-1/2"

Ring Fastener (3)

Hex Bolt 5/16"-18x7/8" (4)

Lock Washer

5/16"-18 (5)

Nut

5/16"-18 (6)

Self-Threading Screw

1/4"-14x5/8" (2)

Clevis Pin 5/16"x1"

Clevis Pin 5/16"x1-1/4"

Carriage Bolt

1/4"-20x1/2" (2)

Wing Nut 1/4"-20 (2)

ASSEMBLY INSTALLATION

Screw 6ABx1" (2)

Drywall Anchors (2)

Screw 6-32x1" (2)

DOOR CONTROL

Insulated

Staples

(Not Shown)

Lag Screw 5/16"-9x1-5/8" (4)

Hex Screw

#8x3/8" (2)

(packed with the

sprocket cover)

Bolt

1/4"-20x1-3/4"

Lock Nut

1/4"-20

Bolt

Nut 3/8"

Lock Washer 3/8"

Master Link

Spring

Trolley Nut

Threaded

Shaft

with

Preparation

Assembly

STEP 1 Assemble the rail and install the trolley

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the

rail.

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out “window” at the door end. The rail tab MUST be on top of the rail when

assembled.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside

for Installation Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail carefully remove

the straight door arm stored within the rail section.

2. Align the rail sections on a flat surface as shown and slide the tapered ends into the larger ones.

Tabs along the side will lock into place.

3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on

top. For convenience, put a support under the front end of the rail.

4. As a temporary stop, insert a screwdriver into the hole 10" (25 cm) from the front end of the rail,

as shown.

5. Check to be sure there are 4 plastic wear pads inside the inner trolley.Ifthey became loose

during shipping, check all packing material. Snap them back into position as shown.

6. Slide the trolley assembly along the rail from the back end to the screwdriver.

7. Slide the rail onto the “U” bracket, until it reaches all the stops on the top and sides of the “U”

bracket.

To garage

door opener

(TO MOTOR UNIT)

Front Rail

Section

(TO DOOR)

“U” Bracket

Outer Trolley

Inner Trolley

Wear Pads

SLIDE TO STOPS

ON TOP AND

SIDES OF

“U” BRACKET

Rail

Tab

Trolley

Window

Cut-Out

Idler

Pulley

Hole

Assembly

STEP 2 Fasten the rail to the motor unit

To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the

top of the opener.

1. Insert a 1/4"-20x1-3/4" bolt into the cover protection bolt hole on the back end of the rail as

shown. Tighten securely with a 1/4"-20 lock nut. DO NOT overtighten.

2. Remove the bolts from the top of the motor unit.

3. Use the carton to support the front end of the rail.

4. Place the “U” bracket, flat side down onto the motor unit and align the bracket holes with the bolt

holes.

5. Fasten the “U” bracket with the previously removed bolts; DO NOT use any power tools. The use

of power tools may permanently damage the garage door opener.

HARDWARE

Bolt 1/4"-20x1-3/4" Lock Nut 1/4"-20

“U” Bracket

Cover

Protection

Bolt Hole

Bolt

1/4"-20x1-3/4"

Lock Nut 1/4"-20

Bolts (Mounted in the

garage door opener)

Assembly

STEP 3 Install the idler pulley

1. Lay the belt beside the rail, as shown. Grasp the end with the hooked trolley connector and pass

approximately 12" (30 cm) of belt through the window. Keep the ribbed side toward the rail, and

allow it to hang until Assembly Step 4.

2. Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease

to ensure proper operation.

3. Place the idler pulley into the window as shown.

4. Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and

nut underneath the rail until the lock washer is compressed.

5. Rotate the pulley to be sure it spins freely.

6. Locate the rail tab. The rail tab is between the idler bolt and the trolley in the front rail section. Use

a flathead screwdriver and lift the rail tab until the tab is vertical (90º).

HARDWARE

Bolt Nut 3/8"

Lock Washer 3/8"

Rail

Trolley Connector

Bolt

Lock Washer 3/8"

Nut 3/8"

Rail Tab

CORRECT

INCORRECT

Rail Tab

Idler Pulley

Grease Inside Pulley

Assembly

STEP 4 Install the belt

1. Pull the belt around the idler pulley and toward the trolley. The ribbed side must contact the

pulley.

2. Hook the trolley connector into the retaining slot on the trolley as shown (Figure 1).

3. With the trolley against the screwdriver, dispense the remainder of the belt along the rail

lengthtoward the motor unit and around the sprocket (Figure 2). The sprocket teeth must engage

the belt.

4. Check to make sure the belt is not twisted. Connect the trolley threaded shaft with the master link

(Figure 3).

lPush pins of master link bar through holes in end of belt and trolley threaded shaft.

lPush master link cap over pins and past pin notches.

lSlide the closed end of the clip-on spring over one of the pins. Push the open end of the

clip-on spring onto the other pin.

5. Remove the spring trolley nut from the threaded shaft.

6. Insert the trolley threaded shaft through the hole in the trolley.

HARDWARE

Master

Link

Threaded Shaft with Spring Trolley Nut

Figure 3

Front Rail

Section

(TO DOOR)

Idler Pulley

Threaded Shaft

Master Link

Figure 2

Sprocket

Trolley Connector

Retaining Slot

Figure 1

Assembly

STEP 5 Tighten the belt

1. By hand, thread the spring trolley nut on the threaded shaft until it is finger tight against the

trolley. Do not use any tools. Remove the screwdriver.

2. Insert a flathead screwdriver tip into one of the nut ring slots and brace it firmly against the trolley.

3. Tighten the spring trolley nut with an adjustable wrench or a 7/16" open end wrench about a

quarter turn until the spring releases and snaps the nut ring againstthe trolley. This sets the

spring to optimum belt tension.

Nut Ring

BEFORE

(2.5

cm)

Nut Ring

AFTER

1-1/4"

(3.18 cm)

Spring

Trolley Nut

Nut Ring Slot

STEP 6 Install the sprocket cover

To avoid possible SERIOUS INJURY to finger from moving garage door opener:

lALWAYS keep hand clear of sprocket while operating opener.

lSecurely attach sprocket cover BEFORE operating.

1. Position the sprocket cover over the sprocket as shown and fasten to the mounting plate with

8x3/8" hex screws provided.

You have now finished assembling your garage door opener. Please read the following warnings

before proceeding to the installation section.

Hex Screw #8x3/8"

(Packed with the

sprocket cover)

HARDWARE

Hex Screw #8x3/8"

Sprocket Cover

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