Champion Power Equipment 73540i Service-Handbuch

11/12/18 1 Champion Power Equipment, Inc.

Technical Bulletin

Number: 181107-60-50-1

Date: 11/7/18

Recoil Install for Cube Inverters

This covers the following models (Read completely before performing service):

•73540i

•73535i

•73536i

•100489

•100148

•100455

1. Unscrew the 4 bolts holding the handle and

remove the handle assembly.

2. Unscrew the fuel tank cap and remove the

upper cover.

Note: After removing the upper cover, re-screw

the fuel tank cap to prevent gasoline from

escaping.

11/12/18 2 Champion Power Equipment, Inc.

3. Remove (4) corner panels.

4. Unscrew the screws to remove the right cover.

Repeat for the left cover.

5. Unscrew the (3) bolts that hold the fuel tank.

11/12/18 3 Champion Power Equipment, Inc.

6. Unscrew all screws & bolts of front cover and rear

cover, and then remove the rear cover assembly.

11/12/18 4 Champion Power Equipment, Inc.

7. Unscrew the screw inside fuel ON/OFF switch.

Loosen the clamp of fuel hose at the carburetor

inlet nozzle to pull out the fuel hose, and then

remove the fuel tank.

8. Pull out some length of rope from the recoil

pulley and secure with a stop-knot at the recoil

cover end. Remove the recoil handle.

11/12/18 5 Champion Power Equipment, Inc.

9. Unscrew bolts of controller module, remove the

rectifier on the controller module, and then

unplug all connectors of the controller module

and remove it

10. Unscrew the recoil assembly and replace.

11. Put the new spring into the pulley if need to

replace a new spring.

11/12/18 6 Champion Power Equipment, Inc.

12. Put the new rope into the pulley and secure with

a stop-knot. And then rotate the rope clockwise

[spring side towards to you] (about 3.5 turns)

until the rope aligns with the open slot on the

outer edge of the pulley.

13. Apply lubricant or grease to the shaft of the

recoil cover and insert the pulley to the recoil

cover.

14. Pull the rope into the slot and take the loose part

of the rope inside the pulley and rotate the

pulley about 3 turns [counter-clockwise] until the

tension spring resists. Hold the pulley from

reversing until the rope is ready to wind back

onto the pulley. Feed the rope out to the hole of

recoil cover and pull it through the guide hole on

the outside of the recoil cover. Place the guide

plate / pull handle on the rope and secure with a

stop-knot.

11/12/18 7 Champion Power Equipment, Inc.

15. Place the (2) detent springs as shown

16. Place 2 plastic detents into the spring positions

with some lubricant. Note the detents must

press the springs when installing.

11/12/18 8 Champion Power Equipment, Inc.

17. Install the hoop onto the plastic press plate, and

then put the plastic press plate onto the plastic

detents. Note: the salient of detents must snap-

into the guide slot of press plate.

11/12/18 9 Champion Power Equipment, Inc.

18. The bolt can have some locking glue, put the bolt

into the through-hole of press plate and tighten

the bolt.

19. Secure a stop-knot at the end of the new recoil

cover end.

11/12/18 10 Champion Power Equipment, Inc.

20. Tighten the bolts and re-install the recoil handle

at the front panel, then loosen the stop-knot.

Attention: Do not allow the recoil rope to

interfere with inner wire harness after

installation.

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