Champion 100204 Service-Handbuch

11/8/18 1 Champion Power Equipment, Inc.

Technical Bulletin

Number: 181108-60-50-2

Date: 11/8/18

Recoil Install for 3KW Inverters

This covers the following models (Read completely before performing service):

•100204

•100158

•100387

•75537i

•100476

•100396

•100233

•100264

•100262

•100523

•75531i

•100477

•100263

•100269

•100261

•All similar body style inverters

1. Unscrew the screws and bolts for the left side

panel.

11/8/18 2 Champion Power Equipment, Inc.

2. Unscrew the bolts on the controller module and

take out the controller module.

(If using a remote start or electric start version,

unscrew the bracket with the controller module

and battery (4) bolts. Take out the battery and

unplug all connectors on the controller module and

remove the whole bracket)

Electric/Remote Start Unit:

3. Loosen the cable holder on the recoil cover.

11/8/18 3 Champion Power Equipment, Inc.

4. Unscrew (3) bolts of recoil assembly. Unscrew (2)

screws of handle orientation plate at the panel

side. Take out the recoil assembly with the handle

orientation plate.

5. Pull rope out for some length and secure a stop-

knot at the recoil cover end.

11/8/18 4 Champion Power Equipment, Inc.

6. Remove the recoil handle and orientation plate.

7. Unscrew the bolts of the recoil cover and remove

the recoil assembly

8. Put the new spring into the pulley if need to

replace a new spring.

11/8/18 5 Champion Power Equipment, Inc.

9. Put the new rope into the pulley and secure with

a stop-knot. And then rotate the rope clockwise

[spring side towards to you] (about 3.5 turns)

until the rope aligns with the open slot on the

outer edge of the pulley.

10. Apply lubricant or grease to the shaft of the

recoil cover and insert the pulley to the recoil

cover.

11. Pull the rope into the slot and take the loose part

of the rope inside the pulley and rotate the

pulley about 3 turns [counter-clockwise] until the

tension spring resists. Hold the pulley from

reversing until the rope is ready to wind back

onto the pulley. Feed the rope out to the hole of

recoil cover and pull it through the guide hole on

the outside of the recoil cover. Place the guide

plate / pull handle on the rope and secure with a

stop-knot.

11/8/18 6 Champion Power Equipment, Inc.

12. Place the (2) detent springs as shown

13. Put 2 detents into the spring positions with some

lubricant. Note the detents must press the springs

when install the detents.

11/8/18 7 Champion Power Equipment, Inc.

14. Put the bolt with some lubricant into the press

plate, and then put a spring to the bolt. The bolt

thread can have some locking glue. Put the press

plate assembly onto the detents, and then

tighten the bolt.

11/8/18 8 Champion Power Equipment, Inc.

15. Install the orientation plate with a new recoil

assembly.

16. Install the new recoil assembly. Tighten the cable

holder on the recoil cover.

17. Install the orientation plate.

18. Re-install the controller module. To check all wire

harness and connectors at the suitable position

after installation.

11/8/18 9 Champion Power Equipment, Inc.

19. Re-install the left panel.

If you have any questions regarding the previous procedure, please contact our technical department

Monday-Friday from 8:30 AM-5:00 PM PST at 877-338-0999.

If you have any questions, please contact Champion Power Equipment:

Champion Power Equipment, Inc.

12039 Smith Ave.

Santa Fe Springs, CA 90670

Phone: 1-877-338-0999

Email: [email protected]

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