Chevrolet Camaro 12000 1968 Series Installationsanleitung

Auto Literature, Inc.

Made in the USA

“Portions of materials contained

herein have been reprinted with permission

of General Motors Corporation

Service Operations.” License 0710896

ASSEMBLY INSTRUCTIONS

3918855

1968CAMARO12000SERIES

MODELSSHEETSDESIGNATED12000REPRESENTALLMODELSRELEASED

FORPRODUCTION

SYMBOLSINDICATESCROSSHEFERENCINGOFPARTNUMBERSORNOTES.

INDICATESTORQUE.

1)INDICATESA REVISION

3INDICATESOPTIONALPARTSTHATINSTALLTHESAMEAS

REGULARPRODUCTION.

INDICATESAPPLIEDMATERIALS-ITEMIZEDINUPC

NUMERAL

TREPRESENTSA CERTAINMATERIAL;LETTERREPRESENTSUSAGE.

ilINDICATESRELATEDSHEETSTHATCONTAININFORMATION

Ref.A3

REQUIREDTOCOMPLETEA CERTAININSTALLATION.THIS

,'c\<§

ISNOTEDABOVETHESHEETNUMBER*

>Jz%

•CH2VRO15TMOTCrfD-:Vl£lCN,GMC»

TGENERALINFORMATION

812000

-j:><Q,£-/0'67\R8'-'.lV-.A*

L-L-

ZXKREL.S'&Tf!)

' L-L-L-

UPC

HvivoNitrcoao

---

AUTH.

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—•

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ASSEMBLY INSTRUCTIONS

39188551968CAMARO1 2000SERIES

QUANTITYQUANTITYWHENSHOWN,REPRESENTSFULLAMOUNTPERVEHICLE

FORUSAGEINDICATED.

QUANTITYOFSTAPLESREPRESENTSNUMBERREQUIREDPERPART.

MISCELLANEOUS

SHIPPINGLISTPERTAINSTOLOOSEITEMSSHIPPEDWITHVEHICLEFROMASSEMBLY

PLANTS-ITEMIZEDINUPC

ATTACHING

PARTSTHEINSTALLATIONOFALLATTACHINGPARTSISSHOWNINDESIGN

POSITION

SHOULDBEADHEREDTOWHEREVERPOSSIBLE.BOLT,

NUTASSEMBLIES

STAPLESMAYBEINSTALLEDFROMEITHER

DIRECTIONUNLESSOTHERWISESPECIFIED.THETORQUESYMBOL

ISSHOWNADJACENTTOTHEDRIVENPARTANDTHEMATING

THREADEDFASTENERMUSTNOTMOVEDURINGTHEAPPLICATION

OFTHESPECIFIEDTORQUE.

ITISRECOMMENDEDTHATTORQUEPREVAILINGLOCKNUTSBE

DRIVENWITHAIRSTALLTOOLSATSPEEDSSLOWERTHAN350

R.P.M.THISWILLPREVENTPOSSIBLEGALLINGORDAMAGETO

THELOCKINGFEATURES.

FLUIDCARRYING

PIPESPIPESCARRYINGFLUIDSSUCHASGASOLINE,OIL,BRAKEFLUID,

ETC.,

MUSTBEFREEOFALLINCLUSIONSPRIORTOINSTALLATION.

CLEARANCE

DIMENSIONSDIMENSIONSSHOWNARENOMINALUNLESSOTHERWISESPECIFIED.

LUBRICANT

GREASELUBRICATIONOPERATIONSONALLAFFECTEDPARTS(e.g*

SWIVELS,RODS,BUSHINGS,BOLTS,ORSHAFTS)MUSTBE

ACCOMPLISHEDPRIORTOSUB-ASSEMBLY,EXCEPTFORITEMS

INCORPORATINGLUBRICATIONFITTINGS,.

BELT

TENSIONALLBELT.TENSIONSPECIFICATIONSARESHOWNINUPC

ENGINE,

SPRINGS

SHOCKSALLSPRINGSARELISTEDINUPC

SHOWNINUPC3,FRONT

SUSPENSION

UPC4,REARSUSPENSION.

ALLSHOCKABSORBERSARELISTED& SHOWNINUPC3,FRONT

SUSPENSION

UPC

REARSUSPENSION.

•OreVEOtFTMOTO*WVtSlON.GMC*

IGENERALINFORMATION

g12000

OWG

S'iO~ £7

DATE

>?,££.SmZ4- A3

REF:

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>qSH£ET

pxve 49nk: 1

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3918855

A5 5 2?A D i Y / ?JS 7i?U C 71© iTJ

1968CAMARO12000SERIES

4OFPINMust

shoulder

onstud

MIN.

NOTEl

All

cotterpinsmust

secured

spreadingeach

leg

awayfrom

the

center-

line

ofthepinnot

lessthan

45\

Whencastellatednuts

cotterpins

are

used

to-

gether,torque

nutas

specified

thentighten

notch

for

insertion

cotter

exceptwhenotherwise

specified.Cotter

pinmaybe

Installed

eitherposi-

tionshown

but

must

tight

preventrotation

looseness.

[NOTElAssemble

all

type"MBstamped

nuts"

withopen

endup,

ICAUTIONI

Ifnutis

assembledwithopen

enddown,

willstripmatingstud

be-

foreproperinstallationtorque

obtained.

OPENPOSITION

CLOSEDPOSITION

INOTE1

All

non-hardenedsteelclips

aretobe

clinchedclosedafterwires,tubes

bowdencables

are

installed.

[NOTE!

All

specialretainersmust

installed

shown

provide

end

load

direction

arrow

METALI-LASTIC

RIVET

NOTE

Rivetattachmentbetweenplastic

metalmust

upset

metalside.

LOCK

WASHERLOCK

WASHER

1NOTE|Lockwashermust

positioned

shown

toinsure

properground.

•

11GENERALINSTRUCTIONS

i^ooo

ASSEMBLY INSTRUCTIONS

39138551963CAMARO12000SERIES

Onhoseclampinstallationswhere

the

pipe,nipple,

tee,

connector

etc

has

bead,

the

hoseclampmust

bepositioneddirectlybeyond

the

bead.

The

hosemust

beassembled

far

enough

assure

least

1/8

hose

protrusionbeyond

the

clamp.

Onhoseclampinstallations,wherebeadedhose

nipples

are

short,

the

followingprocedureshould

befollowed.

PIPEr-rHOSECLAMPHOSE

MIN

-H

.03

MIN

Caution:

Clampmust

not

located

ontop

orradius

sealing

bead.

HOSECLAMPSHOULDERED

#06

MAX

GAP

HOSECLAMP

::::::::::::::::::::::::

K-.03

MIN

HOSESHOULDERED

.03MAXGAP

Onhoseclampinstallationswhere

the

pipe,tubes

nippleshave

beads

the

followingprocedureshould

befollowed*

Onhoseclampinstallations,wherenipples

and

including

1/4

O,D.

having

beadand

are

short

anintegralpart

ofa

unit,

the

followingprocedure

should

followed*

—HOSESHOULDERED

.03

MAX

GAP

PIPE

PIPET-±EOSEC T~HOSE

::::::::

:!:

:::::::

::::::;::::

:::::::::::

:::::::::::::::::::::::::::::jjr

:::::::::::::::::::::::::::::^^

•I!?"!!"

•!"•!••••*•:•!*?••!•

:'::::::::::::::::::::::H:::::':N

T->

—H

U—

fc12MIN

U-.12MIN

HOSECLAMP

r*\v

\ TV

Ilfiyilll

v \

—jh-HOSECLAMPSHOULDERED

.06MAXGAP

all

exhaustpipeclampinstallationslocatecenter-

line

clamp

end

slot

exhaustpipe

follows.

SLOT

LAMP

25^EXHAUSTPIPE

CENTERLINE

OFCLAMP

«a!cVSCtITMCTC.7DIVISION,G.V.C*

IGENERALINSTRUCTIONS

g12000

i'-'-ir.^i

S-24

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UFC

OJkit

SVM

—

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TRANSFER

REOS

TlCKZRnCCzD

PIPG

oy&.

APD£Q

•

AUTH.

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—

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ASSEMBLY INSTRUCTIONS

3918855

HEADLESSTUBULARCUP

•A

PANEL

Installheadlesstubularcliponemblemstud

sothatclipcontactsemblem

shown

point*

A,thenpushintoholeinpanel*

1968CAMARO12000SERIES

TUBULARCLIPRETENTION

BARBS

EMBLEMSTUDPANEL.

Installtubularclip

holeinpanel

that

retentionbarbsareengagedonback

panelf

thenpushstudintoclipuntilback

emblem

contactspanel*

HEADERTOOL

NUT

PERPENDICULAR

PANELFORUPSET

PANEL

UNDERSIDEOFNUT

HEADMUSTBEFLUSH

TOPANELFORCOMPLETE

360°CONTACTWITHPANEL

UPSETSHANK

HEADERTOOLMANDREL

NUTTHREADEDTIGHTTO

HEADERTOOLMANDREL

PRIORTOUPSET

HEADERTOOLPULLUPSTUDTOEX-

TENDTHRUNUTPRIORTOUPSETTO

AVOIDDEFORMEDORSTRIPPEDTHREADS,

RIVNUTTYPEPARTINSTALLATION

«CHEVROLETMOTORDIVISION,GMCf"~

GENERALINSTRUCTIONS

12000

DWG

7-3/-*?

0*HR£t.8-7

C/PEC

EC*

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A6.5

1:;

H ASSEMBLY INSTRUCTIONS

39188551968CAMARO12000SERIES

WEREDRAW

•

2TWDIEDRAW.

W|»WWW» V • *l* +/W I

CROWNSIZE

T-THICKNESSOF

RUBIES

MITALMETAL

371/2*CLINCH45°CLINCH

RUBBERRUBBI

MITAL

FLATCLINCH371/2*CLINCHSHOWN

45*

FLATCLINCHTYPICAL

STAPLESMUSTNOTBECOUNTERSUNKOfTHE

RUBBERMORETHANTWICETHEDIAMETEROFTHE

STAPLEWIRETOAVOIDTEARINGRUBBER.

INORDERTOINSUREQUALITYSTITCHINGFTISESSENTIAL

THATTHEWIREDRAW(AMOUNTOFWIREFEDFOREACH

STITCH)

THECORRECTLENGTHFORTHEWORKTOBE

STITCHED.THELENGTHOFTHEWIREDRAWISDEPENDENT

UPONTHECROWNSIZEOFTHESTAPLETOBEUSEDANDTHE

THICKNESSOFTHEWORKTOBESTITCHED.

ASA GENERALRULE,STITCHESHAVINGA CROWNWIDTH

SIZEWITHINTHERANGEOF.175THROUGH

50SHOULDHAVE

SUFFICIENTWIREDRAWSOTHATT.HECLINCHED

LEGS

THESTAPLEJUSTABOUTMEET.(SEEFIG.

1).

FOR

STITCHES

INTHISRANGEOFCROWNSIZESTHECORRECTLENGTHOF

WIREDRAWWOULD

BE:

TWICETHECROWNSIZEPLUS

TWICETHETHICKNESSOFWORKTOBESTITCHEDOR,WHEN

REDUCEDTOA FORMULA:WIREDRAW= 2C

2T.

FOREXAMPLE:IFCROWNSIZEOFSTITCHIS7/16"AND

THETHICKNES8OFWORKTOBESTITCHEDIS3/16",

TB4ES

7/16"(OR7/8")PLUS

TtttES3/16"(OR3/8"),EQUALS1-1/4"

WXRXDRAW.

STITCHESHAVINGCROWNSIZESGREATERTHAN

.SO

SHOULDHAVESUFFICIENTWIRJEDRAW

THATEACH

CUNCHJUX1.EG

THESTAPLEIS3/16"INLENGTH.

(SEI

FKS.

2).

FORSTITCHESOfTHISRANGEOF

CROWN

SIZESTHI

CORRECTWIREDRAOfWOULD

BE:

CROWNSIZEPLUSTWICE

THETHICKNESSOFWORKTOBESTITCHEDPLUS3/8".

WHENREDUCEDTOAFORMULA:WOISDRAW

- C •

2T*3/l".

FOREXAMPLE:IFCROWNSIZEOFSTITCH

1-1/8"AND

THETHICKNESS

WORK

TOBE

STITCHED

1/2",

THE

CORRECTWIREDRAW

WOULD

BE1-1/8",PLUS

TD4ES1/2",

(OR1'*),PLUS3/6",EQUALS2-1/2"WIREDRAW.

THEABOVEFORMULAS

NOT

TAKEINTOCONSIDERATION

THETYPEOFMATERIALTOBESTITCHED.30MXMATER-

IALSMIGHTREQUIRESTAPLELEGLENGTHSDIFFERENT

THANTHOSESHOWN!NHC&1

* 2.

HOWEVER,ASA GEN-

ERALRULETHEFORMULAGIVF.N

FIG.

CANBEUSED

FORSTITCHESHAVINGCROWNSIZEWITHINTHERANGE

.175THROUGH

-40,

WHILETHEFORMULAGIVENINFK».

CANBEUSEDFOR8TTTCHE1HAVD4GCROWN8IZSSGREATER

THAN

50.

•1

•CH£V*OUTMOTO«DIVISION,CMC*••*"••*-

STAPUNGINSTRUCTIONS

12000

DWGB-/O-c7\'?^ L-

L-L-

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—

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