Chicago Electric 95887 Stücklistenhandbuch

230V POWDER COAT OVEN

Model

95887

ASSEMBLY AND OPERATION INSTRUCTIONS

Due to continuing improvements, actual product may differ slightly from the product described herein.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND

ALL WARNINGS AND INSTRUCTIONS BEFORE USE.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 95887 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Voltage 230 Volts AC

Frequency 60 Hz

Amperage @ Maximum 6.2 A

Wattage 500 Watts

Heaters Single 500 Watt Heater Block

Cord Rating/Listing 14AWG X 3C

Plug type No plug included. Oven must be wired to an

appropriate 230 Volt AC Plug

Switch Rotary Adjusted Thermostat

Switches included Main Power, On/Off 230 VAC/8 AMP.

Fan Power, On/Off 230 VAC/2 AMP.

Temperature control Rotary Thermostat

Thermostat settings 0 - 480°F

Tray 1 Tray, 6 adjustment levels

Door size 21-1/8” W X 21-3/16” H

Door Window size 12-3/4”W X 12-7/8” H

Overall dimensions 33’’ H X 24-1/8” D X 24-5/8” W (Add 3” to Height

for Fan Housing).

Save This Manual

You will need this manual for the safety warnings and precautions, assembly, op-

erating, inspection, maintenance and cleaning procedures, parts list and assembly

diagram. Keep your invoice with this manual. Write the invoice number on the in-

side of the front cover. Write the product’s serial number in the back of the manual

near the assembly diagram, or write month and year of purchase if product has

no serial number. Keep this manual and invoice in a safe and dry place for future

reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, ﬁre, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

Page 3SKU 95887 For technical questions, please call 1-800-444-3353.

Always use eye, hand and body protection. Always wear ANSI-approved safety

goggles or full face shield and dust mask/respirator. Always wear ﬁre retardant, heat

proof work gloves, a full length ﬁre retardant apron, long sleeve shirts, long pants

and hard toed leather shoes.

Do not operate Oven in explosive atmospheres, such as in the presence of

ﬂammable liquids, gases, or dust. Extreme temperatures from Oven may ignite

fumes.

Keep bystanders, children, and visitors away while operating. Protect others,

provide barriers or shields as needed.

ELECTRICAL SAFETY

Grounded equipment must be plugged into an outlet properly installed and

grounded in accordance with all codes and ordinances. Never remove the

grounding prong or modify the plug in any way. Do not use any adapter plugs.

Check with a qualiﬁed electrician if you are in doubt as to whether the outlet

is properly grounded. If the Oven should electrically malfunction or break down,

grounding provides a low resistance path to carry electricity away from the user.

Use only indoors, do not expose to rain or wet conditions. Water entering the

Powder Coat Oven will increase the risk of electric shock.

Do not abuse the Power Cord. Never use the Power Cord to pull the Plug

from an outlet. Keep the Power Cord away from heat, oil, and sharp edges.

Replace damaged Power Cords immediately. Damaged Power Cords increase

the risk of electric shock.

PERSONAL SAFETY

Stay alert. Watch what you are doing, and use common sense when operating.

Do not use this Oven while tired or under the inﬂuence of drugs, alcohol, or

medication. A moment of inattention while operating may result in burns and/or

other serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep

your hair, clothing, and gloves away from from Over surfaces. Loose clothes,

jewelry, or long hair can be caught doors or vent fans.

Avoid accidental starting. Be sure the Power Switch is off before plugging

in.

Do not overreach when loading/unloading this Powder Coat Oven. Keep

proper footing and balance at all times. Proper footing and balance enables

better control in unexpected situations.

Page 4SKU 95887 For technical questions, please call 1-800-444-3353.

TOOL USE AND CARE

Do not use this Oven if the Power Switch does not turn it on or off. If the

Powder Coat Oven cannot be controlled with the Power Switch, it is dangerous and

must be replaced.

Disconnect the Power Cord Plug from the power source before making any

adjustments, changing accessories, or storing this Oven Such preventive

safety measures reduce the risk of starting the Oven accidentally. Always

unplug the Oven and let it cool down completely before performing any in-

spection, maintenance, or especially cleaning procedures.

This Oven is dangerous in the hands of untrained users. Never allow children

to come in contact with this product.

Maintain this Powder Coat Oven with care. Keep the Oven clean. Do not use

this Oven if damaged in any way. Tag it, “Do not use” until repaired.

Check for any other condition that may affect the Oven’s operation. If dam-

aged, have the Oven serviced before using. Many accidents are caused by

poorly maintained equipment.

SERVICE

Service to this Powder Coat Oven must be performed only by qualiﬁed repair

personnel. Service or maintenance performed by unqualiﬁed personnel could

result in a risk of injury.

Follow instructions in the “Inspection, Maintenance, And Cleaning” section

of this manual. Failure to follow maintenance instructions may create a risk of

electric shock or injury.

SPECIFIC SAFETY RULES

Maintain labels and nameplates on the tool. These carry important information.

If unreadable or missing, contact Harbor Freight Tools for a replacement.

Maintain a safe working environment. Make sure there is adequate surrounding

workspace. Use this Oven only in a well ventilated area. Avoid high trafﬁc areas

where it could be accidently touched while it is hot. Do not allow anyone to conduct

any activities near the Oven while it is in use, or closely following it’s use while it is

still hot. Always keep the work area free from obstructions, grease, oil, trash and

other debris. NEVER use this Oven near ﬂammable chemicals, dusts, and va-

pors. Do not use this product in a damp or wet location.

Proper location is imperative. This Powder Coat Oven should be placed on a ﬁre

retardant table or stand approximately 36” above ﬂoor level to make loading and

unloading easy. It should be protected from direct sunlight or drafts. Make sure the

Page 5SKU 95887 For technical questions, please call 1-800-444-3353.

table or stand is ﬂat, level, sturdy and capable of supporting both the weight of the

Oven and all objects placed inside for baking.

NEVER ATTEMPT TO MOVE THE OVEN WHILE IT IS HOT.

Dress safely. To avoid accidental burns, always wear ANSI-approved safety glasses,

shatterproof ﬁre retardant full face shield, ﬁre retardant full length apron and ﬁre

retardant hand mitts when using this Powder Coat Oven.

ALWAYS KEEP A FULLY CHARGED, COMMERCIAL FIRE EXTINGUISHER

CLOSE AT HAND IN CASE OF ACCIDENTAL FIRE.

Prior to turning on the Oven, make sure to remove all tools and equipment

from inside. DO NOT OVERLOAD OVEN RACKS.

NEVER CLEAN THE OVEN WITH COMBUSTIBLE OR CORROSIVE CLEAN-

ERS.

Always keep all extension cords from touching the surface of this Oven when

it is in use.

WARNING: People with pacemakers should consult their physician(s) before

using this product. Electromagnetic ﬁelds in close proximity to a heart pacemaker

could cause interference to or failure of the pacemaker.

Never leave the Powder Coat Oven unattended when it is plugged into an

electrical outlet. Turn off the Oven, and unplug it from its electrical outlet

before leaving.

WARNING: Make sure to read and adhere to all warnings and instructions on

the Material Safety Data Sheet provided by the manufacturer of all coatings

used with this Oven.

GROUNDING

WARNING!

Improperly connecting the grounding wire can result in the risk of electric shock.

Check with a qualiﬁed electrician if you are in doubt as to whether the outlet is properly

grounded. Do not use the tool if the power cord or plug is damaged. If damaged,

have it repaired by a service facility before use. If the plug will not ﬁt the outlet, have

a proper outlet installed by a qualiﬁed electrician.

10.

11.

Page 6SKU 95887 For technical questions, please call 1-800-444-3353.

EXTENSION CORDS

As the distance from the supply outlet increases, you must use a heavier gauge extension

cord. Using extension cords with inadequately sized wire causes a serious drop in voltage,

resulting in loss of power and possible tool damage. (See Table A.)

The smaller the gauge number of the wire, the greater the capacity of the cord. For example,

a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Table A.)

When using more than one extension cord to make up the total length, make sure each

cord contains at least the minimum wire size required. (See Table A.)

Make sure your extension cord is properly wired and in good electrical condition. Always re-

place a damaged extension cord or have it repaired by a qualiﬁed electrician before use.

Protect your extension cords from sharp objects, excessive heat, and wet areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*

(120 OR 230 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD LENGTH

25 Feet 50 Feet 75 Feet 100 Feet 150 Feet

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A * Based on limiting the line voltage drop to ﬁve volts at 150% of the rated amperes.

SYMBOLOGY

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

AAmperes

n0xxxx/min. No Load Revolutions per Minute (RPM)

Page 7SKU 95887 For technical questions, please call 1-800-444-3353.

UNPACKING

When unpacking, check to make sure that the item is intact and undamaged. If any

parts are missing or broken, please call Harbor Freight Tools at the number shown

on the cover of this manual as soon as possible.

ASSEMBLY INSTRUCTIONS

NOTE: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

WARNING! Make sure the Power Switch of the tool is in its “OFF” position

and that the Oven is unplugged from its electrical outlet before making any adjust-

ments.

This Powder Coat Oven does not come equipped with an electrical power plug.

Prior to using, this Oven requires the attachment of a grounded, 3-prong, 220 Volt,

Power Plug to its Power Electric Cord (10). For your safety, only a qualiﬁed, certi-

ﬁed electrician should attach the Power Plug to the Electric Cord (10) attached to

this Powder Coat Oven. Never remove the grounding prong or modify the Plug in

any way. Do not use adapter plugs with the Power Plug.To comply with the National

Electric Code, and to provide additional protection from the risk of electrical shock,

the Power Plug should only be connected to a 220 Volt, 3-hole electrical outlet that

is protected by a Ground Fault Circut Interrupter (GFCI).

OPERATION INSTRUCTIONS

Connect the Powder Coat Oven to a proper 220V electrical outlet after having the

correct Power Plug attached to the Power Electric Cord (10).

Open the Oven Door and adjust Oven Racks to the correct height needed. Load the

middle shelf ﬁrst, or if you have just a few items, load as close to the center of the

Oven as possible for even baking. Load Oven from center up and/or down.

Close Oven Door, close the Adjustable Vents located on the right and left sides of

the Oven Cabinet. See Illustration on page 13.

Turn the Main Switch (1) to it’s “ON” position and set the Thermostat (3) at the maxi-

mum temperature setting as recommended by the manufacturer of the particular

coating material you are using.

Check the Main “ON” Indicator Light (5) and Heaters “ON” Indicator Light (6), make

sure they are illuminated.

Turn the Fan Switch (2) to it’s “ON” position. CAUTION: You may want to leave the

Fan off if using a ﬁne powder coat. Fine powders may be disturbed by the blowing

Fan, which may remove some powder causing ﬂat (dull) places on the ﬁnished

product.

Page 8SKU 95887 For technical questions, please call 1-800-444-3353.

Depending on the Thermostat (3) setting, it may take up to one hour for the Oven

temperature to reach the desired setting and stabilize within an allowable + or - 10

degree range.

Periodically check the Thermometer (9) to make sure the Oven stabilizes at the

desired baking temperature.

Typically the Oven cycle-time for a powder coated object is obtained by adding the

“heating up” time to the “dwell time”.The “heating up” time is how long it takes for the

Powder Coat Oven to reach the desired temperature and the “dwell time” is the time

required for the powder coated object to cure (dry all the way through) properly.

NOTE: To obtain the complete Oven cycle-time, consult the manufacturer’s manual for the

powder coating and if necessary the manual for the object being coated. Different

materials cure at different time lengths.

Use a stopwatch (not included) to show when the Oven cycle-time is completed.

Turn the Main Switch (1) to it’s “OFF” position and reset the Thermostat (3) to a “0”

degree setting.

Turn the Fan Switch (2) to “OFF”.

Allow the product being baked to set approximately 30 minutes.Then open the Oven

Door and using oven mittens (not included) remove the powder coated objects.

Close the Oven Door, open the Adjustable Vents located on the right and left sides

of the Oven Cabinet and allow the Oven to completely cool and all fumes to vent

safely. This is especially important if your coatings are of a petroleum or lacquer

base.

INSPECTION, MAINTENANCE, AND CLEANING

WARNING! Make sure the Power Switch of the Oven is in its “OFF” position

and that the Oven is unplugged from its electrical outlet before performing any in-

spection, maintenance, or cleaning procedures.

BEFORE EACH USE, inspect the general condition of the Oven. Check for loose

screws, misalignment of movable shelves, cracked or broken shelves, damaged

electrical cords, and any other condition that may affect its safe operation. If anything

abnormal is heard or seen during operation, turn off the Oven immediately, have the

problem corrected before any further use. Do not use damaged equipment.

PERIODICALLY, a measurement of Oven temperatures should be performed to

ensure the Powder Coat Oven is operating properly. See numbers 3 through

8 of this section.

To test the OvenThermostat (3): A commercial grade thermometer (not included)

that has been previously calibrated and approved should be placed on the center

Oven Rack. Close the Oven Door and close both Adjustable Vents on the sides

10.

11.

12.

13.

Page 9SKU 95887 For technical questions, please call 1-800-444-3353.

of the Oven Cabinet. Turn the Main Switch (1) to “ON” and set the Thermostat (3)

at 450 degrees Fahrenheit. The Thermostat (3) may be tested at any stage (up to

450° F during this phase of the test. To make the test, compare the readings of the

readings of the Thermometer (not included) that was placed inside the Oven and

the Oven Thermometer (9). If the two readings are NOT the same, the Thermostat

(9) should be adjusted. Only a qualiﬁed technician should perform any adjustments

to the Thermostat (9).

To test the “heating up” time: Close the Oven Door and close both Adjustable

Vents on either side of the Oven Cabinet. Turn on the Main Switch (1) to “ON” and

set the Thermostat (3) at 450 degrees Fahrenheit. Observe the Thermometer (9)

and use a stop watch (not included) to record the amount of time the Oven takes

to reach the desired temperature of 450° F.

To Test for Temperature Drift: Close the Oven Door, close the Adjustable Vents

on either side of the Oven Cabinet. Turn the Main Switch (1) to “ON” and set the

Thermostat (3) to 450 degrees Fahrenheit. To test for any temperature “drift” (any

variations in the preset temperature), the reading on the Thermometer (9) should be

recorded once every hour for a period of eight hours.The temperature “drift” should

not exceed + or - 10° F. If the temperature does exceed these speciﬁcations, have the

Thermostat (3), the Blower Motor (7), Fan Blades (8) and the Heaters (4) checked

for proper operation. Have this service provided by a qualiﬁed technician only.

To test the Temperature Recovery time: Close the Oven Door, and close the

Adjustable Vents on either side of the Oven Cabinet. Turn the Main Switch (1) “ON”

and set the Thermostat (3) to 450 degrees Fahrenheit. When 450° F is reached,

open the Oven Door for exactly one minute. Close the Oven Door and observe the

Thermometer (9). Within thirty minutes the Thermometer (9) should reach 120° F.

If the “recovery” time is more than 20 minutes, have a qualiﬁed technition check the

Blower Motor (7), Fan Blades (8) and Heaters (4) for proper operation.

To test Thermostat Reproducibility: When the last temperature reading has been

taken at the end of the “Temperature Drift” test. (see step #5 of this section). Turn

the Main Switch (1) “OFF” but make sure to leave the Thermostat (3) set at 450

degrees Fahrenheit. Leave the Powder Coat Oven undisturbed with the Oven Door

closed for 24 hours. At the end of this period, turn the Main Switch (9) “ON”. Leave

the Thermostat (3) at 450° F for at least three hours. At the end of the three hour

period the temperature should be within + or - 10° F of the 450° F. If the Tempera-

ture “drift” exceeds the 450° F a qualiﬁed technician should inspect and check the

Blower Motor (7), Fan Blades (8), and Heaters (4) for proper operation.

To test for Temperature Overshoot: Close the Oven Door and close the Adjust-

able Vents on either side of the Oven Cabinet. Turn the Main Switch (1) “ON” and

set the Thermostat (3) to any temperature up to 450 degrees Fahrenheit. At least

every ﬁve minutes record the temperature reading on the Thermometer (9) as the

“set” degree reading approaches, ﬁnally settles and then, does NOT ﬂuctuate. The

maximum temperature recorded should not exceed 10° F over the degree setting

Page 10SKU 95887 For technical questions, please call 1-800-444-3353.

on the Thermostat (3). If it does exceed the 10° F, a qualiﬁed technician should

check the Thermostat (3), Blower Motor (7), Fan Blades (8) and Heaters (4) for

proper operation.

NOTE: After any, or all of these tests, be sure to turn“OFF” the Main Switch (1),

reset the Thermostat (3) to “0” and open the Adjustable Vents on both sides

of the Oven Cabinet to allow the Oven to cool properly.

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high

quality and durability standards, and warrants to the original purchaser that this product

is free from defects in materials and workmanship for the period of 90 days from the date

of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,

abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,

improper installation, normal wear and tear, or to lack of maintenance.We shall in no event

be liable for death, injuries to persons or property, or for incidental, contingent, special

or consequential damages arising from the use of our product. Some states do not allow

the exclusion or limitation of incidental or consequential damages, so the above limitation

of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with

transportation charges prepaid. Proof of purchase date and an explanation of the com-

plaint must accompany the merchandise. If our inspection veriﬁes the defect, we will either

repair or replace the product at our election or we may elect to refund the purchase price

if we cannot readily and quickly provide you with a replacement. We will return repaired

products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning

the product.

This warranty gives you speciﬁc legal rights and you may also have other rights

which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

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