Chicago Electric 66182 Installationshandbuch

HEAVY DUTY HOT KNIFE

66182

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 66182 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operating,

inspection, maintenance and cleaning pro-

cedures. Write the product’s serial number

in the back of the manual (or month and

year of purchase if product has no num-

ber). Keep this manual and the receipt in

a safe and dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Safety Warnings

WARNING! Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

The term ″power tool″ in the

warnings refers to your line-

operated (corded) power tool.

Work area safety1.

Keep work area clean and well lit.a.

Cluttered or dark areas invite acci-

dents.

Do not operate power tools inb.

explosive atmospheres, such as in

the presence of ammable liquids,

gases or dust. Power tools create

sparks which may ignite the dust or

fumes.

Keep children and bystandersc.

away while operating a power tool.

Distractions can cause you to lose

control.

Electrical safety2.

Power tool plugs must match thea.

outlet. Never modify the Power

Plug in any way. Do not use any

adapter plugs with grounded

power tools. Unmodied plugs and

SKU 66182 For technical questions, please call 1-800-444-3353. Page 3

matching outlets will reduce risk of

electric shock.

Avoid body contact with groundedb.

surfaces such as pipes, radiators,

ranges and refrigerators. There is

an increased risk of electric shock if

your body is grounded.

Do not expose power tools to rainc.

or wet conditions. Water entering

a power tool will increase the risk of

electric shock.

Do not abuse the Power Cord.d.

Never use the Cord for carrying,

pulling or unplugging the power

tool. Keep the Cord away from

heat, oil, sharp edges or moving

parts. Damaged or entangled cords

increase the risk of electric shock.

When operating a power tool out-e.

doors, use an Extension Cord (not

included) suitable for outdoor use.

Use of a cord suitable for outdoor use

reduces the risk of electric shock.

If operating a power tool in a dampf.

location is unavoidable, use a

Ground Fault Circuit Interrupter

(GFCI) protected supply. Use of

a GFCI reduces the risk of electric

shock.

Personal safety3.

Stay alert, watch what you are do-a.

ing and use common sense when

operating a power tool. Do not use

a power tool while you are tired

or under the inuence of drugs,

alcohol or medication. A moment

of inattention while operating power

tools may result in serious personal

injury.

Use personal protective equip-b.

ment. Always wear ANSI-ap-

proved safety goggles. Safety

equipment such as NIOSH-approved

dust maskrespirator, non-skid safety

shoes, hard hat, or hearing protection

used for appropriate conditions will

reduce personal injuries.

Prevent unintentional starting.c.

Ensure the Power Switch is in the

off-position before connecting to

power source and/or picking up or

carrying the tool. Carrying power

tools with your nger on the Switch or

energizing power tools that have the

Switch on invites accidents.

Remove any adjusting key ord.

wrench before turning the power

tool on. A wrench or a key left at-

tached to a rotating part of the power

tool may result in personal injury.

Do not overreach. Keep propere.

footing and balance at all times.

This enables better control of the

power tool in unexpected situations.

Dress properly. Do not wear loosef.

clothing or jewelry. Keep your

hair, clothing and gloves away

from moving parts. Loose clothes,

jewelry or long hair can be caught in

moving parts.

Only use safety equipment thatg.

has been approved by an appropri-

ate standards agency. Unapproved

safety equipment may not provide

adequate protection. Eye protection

must be ANSI-approved and breath-

ing protection must be NIOSH-ap-

proved for the specic hazards in the

work area.

Power tool use and care4.

Do not force the power tool. Usea.

the correct power tool for your ap-

plication. The correct power tool will

SKU 66182 For technical questions, please call 1-800-444-3353. Page 4

do the job better and safer at the rate

for which it was designed.

Do not use the power tool if theb.

Power Switch does not turn it on

and off. Any power tool that cannot

be controlled with the Switch is dan-

gerous and must be repaired.

Disconnect the Power Plug fromc.

the power source before making

any adjustments, changing ac-

cessories, or storing power tools.

Such preventive safety measures

reduce the risk of starting the power

tool accidentally.

Store idle power tools out of thed.

reach of children and do not allow

persons unfamiliar with the power

tool or these instructions to oper-

ate the power tool. Power tools are

dangerous in the hands of untrained

users.

Maintain power tools. Check fore.

misalignment or binding of moving

parts, breakage of parts and any

other condition that may affect the

power tool’s operation. If dam-

aged, have the power tool repaired

before use. Many accidents are

caused by poorly maintained power

tools.

Use the power tool and its acces-f.

sories in accordance with these

instructions, taking into account

the working conditions and the

work to be performed. Use of the

power tool for operations different

from those intended could result in a

hazardous situation.

Service5.

Have your power tool serviced bya.

a qualied repair person using

only identical replacement parts.

This will ensure that the safety of the

power tool is maintained.

Specic Safety Warnings

Maintain labels and nameplates on1.

the Hot Knife. These carry important

safety information. If unreadable or

missing, contact Harbor Freight Tools

for a replacement.

This Hot Knife can create heat up to2.

approximately 840° Fahrenheit. Al-

ways keep ngers, hands, body, and

clothing away from the heated com-

ponents of this tool.

Avoid unintentional starting. Prepare3.

to begin work before turning on the

Hot Knife.

Do not allow any objects (liquid or4.

metal) to fall into the Heat Block

holes of the tool. Doing so can cause

short circuiting and/or electric shock.

Do not lay the Hot Knife down on a5.

ammable surface. Use and lay this

tool on a reproof work surface only.

Always keep multiple class ABC re 6.

extinguishers nearby.

Use the Hot Knife in a well ventilated7.

area only.

Do not leave the Hot Knife unat-8.

tended when it is plugged into an

electrical outlet. Turn off the tool,

and unplug it from its electrical outlet

before leaving.

Allow the Hot Knife to completely cool9.

before storing.

This product is not a toy. Keep it out10.

of reach of children.

SKU 66182 For technical questions, please call 1-800-444-3353. Page 5

People with pacemakers should11.

consult their physician(s) before use.

Electromagnetic elds in close prox-

imity to heart pacemaker could cause

pacemaker interference or pacemak-

er failure. In addition, people with

pacemakers should:

• Avoid operating alone.

• Do not use with Power Switch (19)

locked on.

• Properly maintain and inspect to

avoid electrical shock.

• Any Power Cord (21) must be prop-

erly grounded. Ground Fault Circuit

Interrupter (GFCI) should also be

implemented – it prevents sustained

electrical shock.

WARNING: Handling the Powr Cord12.

(21) on this product will expose you

to lead, a chemical known to the

State of California to cause cancer,

and birth defects or other reproduc-

tive harm. Wash hands after han-

dling. (California Health & Safety

Code § 25249.5, et seq.)

The warnings, precautions, and in-13.

structions discussed in this instruction

manual cannot cover all possible con-

ditions and situations that may occur.

It must be understood by the operator

that common sense and caution are

factors which cannot be built into this

product, but must be supplied by the

operator.

SAVE THESE

INSTRUCTIONS.

GROUNDING

TO PREVENT

ELECTRIC SHOCK

AND DEATH FROM

INCORRECT GROUNDING

WIRE CONNECTION:

Check with a qualied

electrician if you are in doubt

as to whether the Outlet is

properly grounded. Do not

modify the Power Cord Plug

(21) provided with the tool.

Never remove the grounding

prong from the Plug. Do not

use the tool if the Power Cord

or Plug is damaged. If

damaged, have it repaired by

a service facility before use. If

the Plug will not t the Outlet,

have a proper Outlet installed

by a qualied electrician.

Grounded Tools: Tools with Three

Prong Plugs

Tools marked with “Grounding Re-1.

quired” have a three wire cord and

three prong grounding plug. The

plug must be connected to a properly

grounded outlet. If the tool should

electrically malfunction or break

down, grounding provides a low re-

sistance path to carry electricity away

from the user, reducing the risk of

SKU 66182 For technical questions, please call 1-800-444-3353. Page 6

electric shock.

(See 3-Prong Plug and Outlet.)

The grounding prong in the plug is2.

connected through the green wire in-

side the cord to the grounding system

in the tool. The green wire in the cord

must be the only wire connected to

the tool’s grounding system and must

never be attached to an electrically

“live” terminal.

(See 3-Prong Plug and Outlet.)

The tool must be plugged into an3.

appropriate outlet, properly installed

and grounded in accordance with all

codes and ordinances. The plug and

outlet should look like those in the

preceding illustration.

(See 3-Prong Plug and Outlet.)

EXTENSION CORDS

Grounded tools require a three wire1.

extension cord.

As the distance from the supply outlet2.

increases, you must use a heavier

gauge Extension Cord. Using exten-

sion cords with inadequately sized

wire causes a serious drop in voltage,

resulting in loss of power and pos-

sible tool damage.

(See Table A.)

The smaller the gauge number of the3.

wire, the greater the capacity of the

Cord. For example, a 14 gauge Cord

can carry a higher current than a 16

gauge Cord. (See Table A.)

When using more than one Exten-4.

sion Cord to make up the total length,

make sure each Cord contains at

least the minimum wire size required.

(See Table A.)

If you are using one Extension Cord5.

for more than one tool, add the

nameplate amperes and use the sum

to determine the required minimum

Cord size. (See Table A.)

If you are using an Extension Cord6.

outdoors, make sure it is marked with

the sufx “W-A” (“W” in Canada) to

indicate it is acceptable for outdoor

use.

Make sure the Extension Cord is7.

properly wired and in good electrical

condition. Always replace a damaged

Extension Cord or have it repaired by

a qualied electrician before using it.

Protect the Extension Cords from8.

sharp objects, excessive heat, and

damp or wet areas.

RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS*

(120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD

LENGTH

25’

50’

75’

100’

150’

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A

* Based on limiting the line

voltage drop to ve volts at

150% of the rated amperes.

SKU 66182 For technical questions, please call 1-800-444-3353. Page 7

SYMBOLOGY

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

AAmperes

n0xxxx/min. No Load Revolutions per Minute

(RPM)

SPECIFICATIONS

Electrical

Requirements

120 V~ / 60 Hz / 130 Watts

Power Switch: Push Button ON/OFF

Power Cord: 18 AWG x 3C

Power Plug: 3-Prong, Grounded

Internal Temperature Control: Rheostat

Power Indicator Light: Red L.E.D.

Product

Applications

Sharp edge of Blade for line cutting.

Side of Blade for wide groove cutting.

Cutting Depth

Adjustments

(3-3/4” with Scale Bracket)

(5-7/16” without Scale Bracket)

Temperature

Ranges

1-Level = 0° Fahrenheit

2-Level = 248° Fahrenheit

3-Level = 527° Fahrenheit

4-Level = 725° Fahrenheit

5-Level = 840° Fahrenheit

.Additional

Features

Push Button, momentary, ON/OFF

Power Switch (Automatically returns to

OFF position when released).

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

PRODUCT FEATURES

FIGURE A

POWER SWITCH

(19)

TEMPERATURE

ADJUSTING KNOB

(9)

POWER ON

LIGHT

(22)

BLADE

(2)

SCALE

BRACKET

(1)

CLAMPING

SCREW

(3)

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn the Power Switch (19) of

the tool to its “OFF” position

and unplug the tool from its

electrical Outlet before

performing any inspection,

maintenance, or cleaning

procedures.

To Adjust The Cutting Depth:

The cutting depth of the Hot Knife1.

may be adjusted up to 3-3/4” when

using the Scale Bracket. To adjust

the depth, loosen the two Clamping

Screws (3). Pull out or retract the

Scale Bracket to the desired cut-

SKU 66182 For technical questions, please call 1-800-444-3353. Page 8

ting deptth. Then retighten the two

Clamping Screws. (See Figure A.)

Work Area and Workpiece Set Up:

Designate a well ventilated work1.

area that is clean and well-lit. The

work area must not allow access by

children or pets to prevent injury and

distraction.

Use and lay this Hot Knife on a non-2.

ammable surface only.

Always have multiple class ABC re 3.

extinguishers nearby.

Route the Power Cord (21) along a4.

safe route to reach the work area

without creating a tripping hazard

or exposing the Power Cord to pos-

sible damage. The Power Cord must

reach the work area with enough

extra length to allow free movement

while working.

There must not be hazardous ob-5.

jects, such as utility lines or foreign

objects, nearby that will present a

hazard while working.

General Operating Instructions

Plug the Power Cord Plug (21) into1.

the nearest 120 volt, grounded, elec-

trical outlet.

Turn the Temperature Selector Knob2.

(9) to the desired temperature.

(See Figure A.)

1-Level = 0° Fahrenheit•

2-Level = 248° Fahrenheit•

3-Level = 527° Fahrenheit•

4-Level = 725° Fahrenheit•

5-Level = 840° Fahrenheit•

Press and hold the Power Switch (19)3.

to heat up the Blade (2). The Blade

will reach the pre-set operating tem-

perature in about one minute and will

remain at the temperature selected.

Also, the Power ON Light (22) will il-

luminate during operation.

(See Figure A.)

When the Blade (2) has reached the4.

pre-set temperature, you may use the

sharp edge of the Blade for line cut-

ting or use the side of the Blade for

wide groove cutting.

When pressure on the Power Switch5.

(19) is released, power to the Blade

(2) is cut off and the Blade will cool

down gradually. (See Figure A.)

6. The residual

heat on the Blade

(2) takes several minutes to dissi-

pate. Use caution while the Blade is

still hot.

Unplug the Hot Knife from its electri-7.

cal outlet.

Once the Hot Knife has completely8.

cooled store the tool in a clean, dry,

and safe location out of reach of chil-

dren and other unauthorized persons.

SKU 66182 For technical questions, please call 1-800-444-3353. Page 9

TO PREVENT SERIOUS

INJURY FROM TOOL

FAILURE:

Do not use damaged

equipment. If abnormal noise

or vibration occurs, have the

problem corrected before

further use.

BEFORE EACH USE, inspect the1.

general condition of the Hot Knife.

Check for loose screws, misalignment

or binding of moving parts, cracked or

broken parts, damaged electrical wir-

ing, and any other condition that may

affect its safe operation.

AFTER USE,2. clean external surfaces

of the tool with clean cloth.

3. WARNING! If the Power Cord (21)

of this power tool is damaged, it must

be replaced only by a qualied ser-

vice technician.

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Turn the Power Switch (19) of

the Hot Knife to its “OFF”

position and unplug the tool

from its electrical Outlet

before performing any

inspection, maintenance, or

cleaning procedures.

TROUBLESHOOTING

Problem Possible Cause Possible Solution

Hot Knife will not turn on. No power at electrical outlet.1.

Power Switch not pressed.2.

Check power at outlet.1.

Press and hold Power Switch.2.

Hot Knife turns on, but does not

heat up.

Temperature on Selector1.

Knob not selected.

Turn the Temperature1.

Selector Knob to the desired

temperature setting.

Hot Knife does not maintain pre-

selected heat temperature during

operation.

Power Switch not pressed1.

and held.

Press and hold Power Switch1.

throughout operation.

Follow all safety precautions whenever diagnosing or servicing the Hot

Knife. Disconnect power supply before servicing.

SKU 66182 For technical questions, please call 1-800-444-3353. Page 10

PARTS LIST & ASSEMBLY DIAGRAM

Part # Description Qty. Part # Description Qty.

1 Scale Bracket 1 12 Self Tapping Screw (ST3 x 14) 3

2 Blade 1 13 Housing (B) 1

3 Clamping Screw (M4 x 8) 2 14 Sheath 1

4 Blade Bracket 1 15 Electric Wire 1

5 Nut with Cover (M4) 2 16 Rubber Grip 1

6 Nut (M4) 2 17 On/Off Switch 1

7 Insulating Patch 1 18 Housing (A) 1

8 Heating Assembly 1 19 Power Switch 1

9 Temperature Selector Knob 1 20 Rating Label 2

10 Circuit Board 1 21 Power Cord/Plug 1

11 Pan Head Screw (M4 x 15) 2 22 Power ON Light 1

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