Chicago Electric 64057 Bedienungsanleitung
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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 19e
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-380-0318 as soon as possible.
Copyright© 2018 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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I,+7*%&2%N&8$*8$#
Safety ...................................................................... 2
Specifications .......................................................... 7
Setup ....................................................................... 8
Basic Welding ......................................................... 10
Welding Tips ........................................................... 12
Maintenance and Service ....................................... 16
Parts List and Diagram ........................................... 18
Warranty ................................................................. 20
PHUMLMS%GJKOVQG%HMR%R6@LMLILVMG
This is the Safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all Safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
LKTVUIHMI%GH@6IJ%LM@VUKHILVM
U*,9%,77%G,2*$W%),(8"83#%,89%"8#$('4$"&8#1%%
@,"7'(*%$&%2&77&)%$.*%),(8"83#%,89%"8#$('4$"&8#%5,W%(*#'7$%"8%*7*4$("4%#.&4XB%2"(*%,890&(%#*("&'#%"8Y'(W1%%%
G,Z*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1
S*8*(,7%G,2*$W
TUVI6NI%W&'(#*72%,89%&$.*(#1%%U*,9%,89%'89*(#$,89%$."#%"82&(5,$"&81
1. O*2&(*%'#*B%(*,9%,89%'89*(#$,89%
manufacturer′s instructions,
Material Safety Data Sheets (MSDS′s),
employer′s Safety practices, and ANSI Z49.1.
2. [**/%&'$%&2%(*,4.%&2%4."79(*81%%%
Keep children and bystanders away while operating.
3. T7,4*%$.*%)*79*(%&8%,%#$,+7*%7&4,$"&8%+*2&(*%'#*1%%%
If it falls while plugged in, severe injury,
electric shock, or fire may result.
4. R&%8&$%&Z*((*,4.1%%%
[**/%/(&/*(%2&&$"83%,89%+,7,84*%,$%,77%$"5*#1
5. R&%8&$%)(,/%4,+7*#%&Z*(%&(%,(&'89%W&'(%+&9W1
6. G$,W%,7*($B%),$4.%).,$%W&'%,(*%9&"83%,89%'#*%
4&55&8%#*8#*%).*8%&/*(,$"83%,%)*79*(1%%
R&%8&$%'#*%,%)*79*(%)."7*%W&'%,(*%$"(*9%&(%'89*(%
$.*%"827'*84*%&2%9('3#B%,74&.&7%&(%5*9"4,$"&81
A moment of inattention while operating welders
may result in serious personal injury.
7. HZ&"9%'8"8$*8$"&8,7%#$,($"831%%Make sure you are
prepared to begin work before turning on the Welder.
8. M*Z*(%7*,Z*%$.*%P*79*(%'8,$$*89*9%)."7*%
*8*(3"\*91%%Turn power off if you have to leave.
9. I.*%),(8"83#B%/(*4,'$"&8#B%,89%"8#$('4$"&8#%
9"#4'##*9%"8%$."#%"8#$('4$"&8%5,8',7%4,88&$%
4&Z*(%,77%/&##"+7*%4&89"$"&8#%,89%#"$',$"&8#%
$.,$%5,W%&44'(1%%It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
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GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP
%
@'5*%,89%S,#%G,2*$W
INHALATION HAZARD:%
P*79"83%,89%T7,#5,%N'$$"83%/(&9'4*%$&]"4%2'5*#1
1. 6]/&#'(*%$&%)*79"83%&(%4'$$"83%*].,'#$%
2'5*#%4,8%"84(*,#*%$.*%("#X%&2%9*Z*7&/"83%
4*($,"8%4,84*(#B%#'4.%,#%4,84*(%&2%$.*%
7,(W8]%,89%7'83%4,84*(1 Also, some diseases
that may be linked to exposure to welding
or plasma cutting exhaust fumes are:
• Early onset of Parkinson’s Disease
• Heart disease
• Ulcers
• Damage to the reproductive organs
• Inflammation of the small intestine or stomach
• Kidney damage
• Respiratory diseases such as
emphysema, bronchitis, or pneumonia
Use natural or forced air ventilation and wear
a respirator approved by NIOSH to protect
against the fumes produced to reduce the
risk of developing the above illnesses.
2. R&%8&$%'#*%8*,(%9*3(*,#"83%&(%
/,"8$"83%&/*(,$"&8#1
3. [**/%.*,9%&'$%&2%2'5*#1%%
Do not breathe exhaust fumes.
4. ^#*%*8&'3.%Z*8$"7,$"&8B%*].,'#$%,$%,(4B%&(%
+&$.B%$&%X**/%2'5*#%,89%3,#*#%2(&5%+(*,$."83%
\&8*%,89%3*8*(,7%,(*,1%%If engineering controls
are not feasible, use an approved respirator.
5. P&(X%"8%,%4&82"8*9%,(*,%&87W%"2%"$%
"#%)*77DZ*8$"7,$*9B%&(%)."7*%)*,("83%
,8%,"(D#'//7"*9%(*#/"(,$&(1
6. _,Z*%,%(*4&38"\*9%#/*4",7"#$%"8%
L89'#$(",7%_W3"*8*%&(%68Z"(&85*8$,7%G*(Z"4*#%
4.*4X%$.*%&/*(,$"&8%,89%,"(%A',7"$W%
,89%5,X*%(*4&55*89,$"&8#%
2&(%$.*%#/*4"2"4%)*79"83%#"$',$"&81%%
Follow OSHA guidelines for
Permissible Exposure Limits (PEL’s) and
the American Conference of Governmental
Industrial Hygienists recommendations for
Threshold Limit Values (TLV’s) for fumes and gases.
H(4%U,W%G,2*$W
Arc Welding produces ultraviolet (UV) and infrared (IR) rays that can
"8Y'(*%*W*#%,89%+'(8%#X"8%)"$.&'$%/(&/*(%/(&$*4$"&81
1. P*,(%HMGLD,//(&Z*9%)*79"83%*W*%/(&$*4$"&8%
2*,$'("83%,$%7*,#$%,%8'5+*(%C=%#.,9*%7*8#%(,$"831
2. P*,(%7*,$.*(%7*33"83#B%2"(*%(*#"#$,8$%#.&*#%
&(%+&&$#%9'("83%'#*1%%Do not wear pants with
cuffs, shirts with open pockets, or any clothing
that can catch and hold molten metal or sparks.
3. [**/%47&$."83%2(**%&2%3(*,#*B%&"7B%
#&7Z*8$#B%&(%,8W%27,55,+7*%#'+#$,84*#1%%
Wear dry, insulating gloves and protective clothing.
4. P*,(%,8%,//(&Z*9%.*,9%4&Z*("83%$&%/(&$*4$%
$.*%.*,9%,89%8*4X1%Use aprons, cape, sleeves,
shoulder covers, and bibs designed and
approved for welding and cutting procedures.
5. P*,(%,8%,//(&Z*9%)*79"83%Y,4X*$%&(%7&83%#7**Z*#%
$&%/(&$*4$%2&(*,(5#%2(&5%(,9",$"&8%+'(8#1%
6. P.*8%)*79"8304'$$"83%&Z*(.*,9%&(%"8%4&82"8*9%
#/,4*#B%)*,(%27,5*%(*#"#$,8$%*,(%/7'3#%&(%
*,(%5'22#%$&%X**/%#/,(X#%&'$%&2%*,(#1
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1. I'(8%&22B%9"#4&88*4$%/&)*(B%,89%
9"#4.,(3*%67*4$(&9*%$&%3(&'89%+*2&(*%#*$$"83%
9&)8%$&(4.067*4$(&9*%_&79*(%,89%+*2&(*%#*(Z"4*1
2. R&%8&$%$&'4.%*8*(3"\*9%*7*4$("4,7%/,($#1%%
Wear dry, insulating gloves. Do not touch Electrode
Holder, Electrode, welding torch, or welding wire with
bare hand. Do not wear wet or damaged gloves.
3. N&88*4$%$&%3(&'89*9B%S@NLD/(&$*4$*9%
/&)*(%#'//7W%&87W1
4. R&%8&$%'#*%8*,(%),$*(%&(%9,5/%&+Y*4$#1
5. T*&/7*%)"$.%/,4*5,X*(#%#.&'79%4&8#'7$%$.*"(%
physician(s) before use. Electromagnetic fields
in close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
6. R&%8&$%*]/&#*%)*79*(#%$&%(,"8%&(%)*$%4&89"$"&8#1%%%
Water entering a welder will increase
the risk of electric shock.
7. R&%8&$%,+'#*%$.*%4&(91%%M*Z*(%'#*%$.*%4&(9%
2&(%4,((W"83B%/'77"83%&(%'8/7'33"83%$.*%)*79*(1%%
[**/%4&(9%,),W%2(&5%.*,$B%&"7B%#.,(/%*93*#%
&(%5&Z"83%/,($#1%%Damaged or entangled
cords increase the risk of electric shock.
8. R&%8&$%'#*%&'$9&&(#1
9. L8#'7,$*%W&'(#*72%2(&5%$.*%)&(X/"*4*%,89%
3(&'891%%Use nonflammable, dry insulating
material if possible, or use dry rubber mats,
dry wood or plywood, or other dry insulating
material large enough to cover your full
area of contact with the work or ground.
@"(*%G,2*$W
HUN%HMR%GQHS%4,8%4,'#*%2"(*1
1. N7*,(%,),W%&(%/(&$*4$%27,55,+7*%&+Y*4$#1%%%
Remove or make safe all combustible materials for a
radius of 35 feet (10 meters) around the work area.
Use a fire resistant material to cover
or block all open doorways, windows,
cracks, and other openings.
2. [**/%HOND$W/*%2"(*%*]$"83'"#.*(%8*,(%
)&(X%,(*,%,89%X8&)%.&)%$&%'#*%"$1
3. K,"8$,"8%,%#,2*%)&(X"83%*8Z"(&85*8$1%%%
Keep the work area well lit.
Make sure there is adequate
surrounding workspace. Keep the work area free
of obstructions, grease, oil, trash, and other debris.
4. R&%8&$%&/*(,$*%)*79*(#%"8%,$5&#/.*(*#%
4&8$,"8"83%9,83*(&'#7W%(*,4$"Z*%&(%
27,55,+7*%7"A'"9#B%3,#*#B%Z,/&(#B%&(%9'#$1%%
Provide adequate ventilation in work areas
to prevent accumulation of such substances.
Welders create sparks which may ignite flammable
substances or make reactive fumes toxic.
5. L2%)&(X"83%&8%,%5*$,7%),77B%4*"7"83B%*$41B%
/(*Z*8$%"38"$"&8%&2%4&5+'#$"+7*#%&8%$.*%
&$.*(%#"9*%+W%5&Z"83%$.*%4&5+'#$"+7*#%$&%,%
#,2*%7&4,$"&81 If relocation of combustibles is
not possible, designate someone to serve as
a fire watch, equipped with a fire extinguisher,
during the cutting process and for at least one
half hour after the cutting is completed.
6. R&%8&$%)*79%&(%4'$%&8%5,$*(",7#%.,Z"83%
,%4&5+'#$"+7*%4&,$"83%&(%4&5+'#$"+7*%
"8$*(8,7%#$('4$'(*B%,#%"8%),77#%&(%4*"7"83#B%)"$.&'$%
,8%,//(&Z*9%5*$.&9%2&(%*7"5"8,$"83%$.*%.,\,(91
7. R&%8&$%9"#/&#*%&2%.&$%#7,3%"8%4&8$,"8*(#%
.&79"83%4&5+'#$"+7*%5,$*(",7#1
8. H2$*(%)*79"83B%5,X*%,%$.&(&'3.%*],5"8,$"&8%
2&(%*Z"9*84*%&2%2"(*1%%Be aware that easily
visible smoke or flame may not be present
for some time after the fire has started.
9. R&%8&$%,//7W%.*,$%$&%,%4&8$,"8*(%$.,$%.,#%.*79%
,8%'8X8&)8%#'+#$,84*%&(%,%4&5+'#$"+7*%
5,$*(",7%).&#*%4&8$*8$#B%).*8%.*,$*9B%
4,8%/(&9'4*%27,55,+7*%&(%*]/7&#"Z*%Z,/&(#1%%
Clean and purge containers before applying heat.
Vent closed containers, including castings,
before preheating, welding, or cutting.
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GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP
P*79*(%^#*%,89%N,(*
1. R&%8&$%'#*%$.*%)*79*(%"2%$.*%#)"$4.%9&*#%8&$%$'(8%
"$%&8%,89%&22. Any welder that cannot be controlled
with the switch is dangerous and must be repaired.
2. R"#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%
#&'(4*%+*2&(*%5,X"83%,8W%,9Y'#$5*8$#B%
4.,83"83%,44*##&("*#B%&(%#$&("83%)*79*(#.
Such preventive Safety measures reduce the
risk of starting the welder accidentally.
3. T(*Z*8$%'8"8$*8$"&8,7%#$,($"831%
68#'(*%$.*%#)"$4.%"#%"8%$.*%&22D
/&#"$"&8%+*2&(*%4&88*4$"83%$&%/&)*(%
#&'(4*%&(%5&Z"83%$.*%)*79*(1 Carrying
or energizing welders that have the
switch on invites accidents.
4. G$&(*%"97*%)*79*(#%&'$%&2%$.*%(*,4.%&2%
4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(%
)"$.%$.*%)*79*(%&(%$.*#*%"8#$('4$"&8#%$&%
&/*(,$*%$.*%)*79*(1%%Welders are dangerous
in the hands of untrained users.
5. ^#*%$.*%)*79*(%,89%,44*##&("*#%"8%
,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#B%$,X"83%
"8$&%,44&'8$%$.*%)&(X"83%4&89"$"&8#%,89%
$.*%)&(X%$&%+*%/*(2&(5*91 Use of the welder
for operations different from those intended
could result in a hazardous situation.
6. R&%8&$%'#*%$.*%)*79*(%2&(%/"/*%$.,)"831
K,"8$*8,84*
1. K,"8$,"8%)*79*(#1%%N.*4X%2&(%5"#,7"385*8$%&(%
+"89"83%&2%5&Z"83%/,($#B%+(*,X,3*%&2%/,($#%
,89%,8W%&$.*(%4&89"$"&8%$.,$%5,W%,22*4$%$.*%
)*79*(`#%&/*(,$"&81%%L2%9,5,3*9B%.,Z*%$.*%
)*79*(%(*/,"(*9%+*2&(*%'#*1 Many accidents
are caused by poorly maintained welders.
2. _,Z*%W&'(%)*79*(%#*(Z"4*9%+W%,%A',7"2"*9%
(*/,"(%/*(#&8%'#"83%&87W%"9*8$"4,7%
(*/7,4*5*8$%/,($#1%%This will ensure that
the Safety of the welder is maintained.
3. K,"8$,"8%7,+*7#%,89%8,5*/7,$*#%&8%$.*%P*79*(1%%%
These carry important information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
4. ^8/7'3%+*2&(*%5,"8$*8,84*1%Unplug the Welder
from its electrical outlet before any inspection,
maintenance, or cleaning procedures.
%GH!6%I_6G6%LMGIU^NILVMG1
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IV%TU6!6MI%6Q6NIULN%G_VN[%HMR%R6HI_%@UVK%LMNVUU6NI%SUV^MRLMS%PLU6%
NVMM6NILVM-%
N.*4X%)"$.%,%A',7"2"*9%*7*4$("4",8%"2%W&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%/(&/*(7W%
3(&'89*91%%R&%8&$%5&9"2W%$.*%/&)*(%4&(9%/7'3%/(&Z"9*9%)"$.%$.*%$&&71%%M*Z*(%(*5&Z*%$.*%
3(&'89"83%/(&83%2(&5%$.*%/7'31%%R&%8&$%'#*%$.*%$&&7%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%L2%9,5,3*9B%.,Z*%
"$%(*/,"(*9%+W%,%#*(Z"4*%2,4"7"$W%+*2&(*%'#*1%%L2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$B%.,Z*%,%/(&/*(%&'$7*$%"8#$,77*9%+W%
,%A',7"2"*9%*7*4$("4",81
1. The green wire inside the power cord is
connected to the grounding system in the
welder. The green wire in the power cord
must be the only wire connected to the
welder’s grounding system and must never
be attached to an electrically “live” terminal.
Never leave the grounding wire disconnected
or modify the Power Cord Plug in any way.
2. Do not use any adapters between the welder’s
power cord and the AC (power source) receptacle.
S(&'89*9%I&&7#-%%
I&&7#%)"$.%I.(**%T(&83%T7'3#
@"3'(*%H-%%FDT(&83%T7'3%,89%V'$7*$
1. Tools marked with “Grounding Required” have
a three wire cord and three prong grounding
plug. The plug must be connected to a properly
grounded outlet. If the tool should electrically
malfunction or break down, grounding provides
a low resistance path to carry electricity away
from the user, reducing the risk of electric
shock. (See 3-Prong Plug and Outlet.)
2. The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire
in the cord must be the only wire connected
to the tool’s grounding system and must
never be attached to an electrically “live”
terminal. (See 3-Prong Plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance
with all codes and ordinances. The plug and
outlet should look like those in the preceding
illustration. (See 3-Prong Plug and Outlet.)
6]$*8#"&8%N&(9#
6]$*8#"&8%4&(9#%#.&'79%+*%,Z&"9*9%+*4,'#*%&2%$.*%Z&7$,3*%9(&/%$.*W%/(&9'4*%
)."4.%4,8%,22*4$%$.*%/*(2&(5,84*%&2%$.*%)*79*(1%%L2%,8%*]$*8#"&8%4&(9%"#%8*4*##,(W%
$.*8%"$%5'#$%+*%5"8"5'5%aCb%3,'3*%4&(9%,89%8&%7&83*(%$.,8%b>%2**$1
U*/7,4*5*8$%N&(9#
1. Use only the supplied power cord for this
welder or an identical replacement cord.
2. Do not install a thinner or longer cord on this welder.
3. Do not patch cords of any length together for this
item. Patches may allow moisture to penetrate
the insulation, resulting in electric shock.
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GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP
GW5+&7&3W
Wire Feed (Speed)
Workpiece Ground Cable
Overheat Shutdown Indicator
Cooling Fan
!HN Volts Alternating Current
HAmperes
VN! Open Circuit Voltage
[!HKilovolt Amperes
(Volts / 1000 * Amperes)
LTK Inches Per Minute
HPS American Wire Gauge
Electric Shock Hazard.
Do not touch energized parts.
Inhalation Hazard.
Keep head out of fumes
and use proper ventilation.
Read manual before
setup and/or use.
Fire Hazard.
Keep flammable materials
away during welding. Spatter
can cause accidental fires.
Arc Ray Hazard.
Wear welding helmet with
properly rated filter lens.
Pacemaker Hazard.
Welding processes may
interfere with pacemakers.
Consult doctor before use.
G/*4"2"4,$"&8#
Electrical Input Requirement Single phase 120 VAC, 50/60 Hz fused with
20A time delayed fuse or circuit breaker
Rated Output Current 75A
Weldable Materials Steel and Stainless Steel
Material Thickness 1/16″ maximum
Electrode Holder Capacity 1/16" – 3/32" (1.6 mm) – (2.5 mm)
Duty Cycle 40% @ 75 Amps
Electrode Holder Cable 5.5ft Long with Dual-Angle Electrode Holder
Ground Cable 5ft Long with Clamp
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%G*$'/
% U*,9%$.*%6MILU6 LKTVUIHMI%GH@6IJ%LM@VUKHILVM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%
5,8',7%"847'9"83%,77%$*]$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1
IV%TU6!6MI%G6ULV^G%LMc^UJ%@UVK%HNNLR6MIHQ%VT6UHILVM-
I'(8%$.*%T&)*(%G)"$4.%&22%,89%'8/7'3%$.*%)*79*(%+*2&(*%#*$%'/1
Place the Welder on a level surface that can bear its weight near the work
area. Leave space around the Welder for proper air flow.
@'84$"&8#
V80V22%G)"$4.
(on back)
T&)*(%V8
Q"3.$
I.*(5,7%
VZ*(7&,9%
Q"3.$
T&)*(%N&(9
(on back)
N'((*8$%
H9Y'#$5*8$
67*4$(&9*%_&79*(%
,89%N,+7*
S(&'89%N7,5/%
,89%N,+7*
@,8
(on back)
T&)*(%V8%Q"3.$-
Lights when is the Welder is powered on.
I.*(5,7 VZ*(7&,9%Q"3.$-
Lights when the Welder’s internal temperature is
too high. Output to the Electrode Holder will turn off
automatically but the @,8 will still be operating. Keep
welder on to allow Fan to cool the Welder. When the
internal temperature decreases, the Thermal Overload
Light will turn off and the Welder will be ready to weld.
N'((*8$%H9Y'#$5*8$-
Adjusts the current output of the Welder.
67*4$(&9*%_&79*(%,89%N,+7*-
The cable connects to the Welder’s positive terminal
and the holder grasps the electrode welding rod.
S(&'89 N7,5/%,89%N,+7*-
The cable connect’s to the Welder’s negative
terminal and the clamp connects to the workpiece.
T&)*( Cord (on back):
Connects to 120VAC GFCI-protected outlet.
V80V22 Switch (on back):
Turns Welder power on or off.
@,8 (on back):
Cools Welder.
Page 9@&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1Item 64057
GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG G6I^T
%G*$$"83%'/%$.*%P&(X/"*4*
1. There are two basic )*79"83%/&#"$"&8#:
Flat and Horizontal. Flat welding is easier and
allows for better penetration. For best results
the workpiece should be positioned on a flat
surface so that the bead runs smoothly.
6],5/7*%&2%@7,$%P*79"83%T&#"$"&8-
N7&#*9%GA',(*%O'$$%c&"8$
6],5/7*%&2%_&("\&8$,7%P*79"83%T&#"$"&8-
@"77*$%P*79%c&"8$#
2. T(*/,(*%$.*%)*79"83%#'(2,4* by cleaning it
thoroughly with a wire brush or angle grinder.
There must be no rust, paint, oil, or other materials
on the weld surfaces, &87W%+,(*%5*$,7.
3. ^#*%47,5/# (not included) to hold the workpieces
in position so that you can concentrate on proper
welding technique. The distance (if any) between
the two workpieces must be controlled properly to
allow the weld to hold both sides securely while
allowing the weld to penetrate fully into the joint.
The edges of thicker workpieces may need to
be beveled to allow proper weld penetration.
• If necessary, +*Z*7%$.*%*93*#%$&%,(&'89%
;=%9*3(**# with a metal grinder.
47,5/#
)&(X/"*4*#
O*Z*7%$."4X%)&(X/"*4*#1
N7*,8%#'(2,4*#%
$&%+,(*%5*$,71
S(&'89%P&(X/"*4*
1. To ensure a good connection, clean any dirt,
rust, scale or paint from the Ground Clamp.
2. Attach Ground Clamp cable to the Welder’s
negative (-) socket.
Attach the Ground Clamp to +,(*%5*$,7 on the
workpiece, near the weld area or to a metal
welding table where the workpiece will be placed.
S(&'89%
N7,5/
P&(X/"*4*
%N7*,8%#'(2,4*%
$&%+,(*%5*$,7
Electrode (not included)
1. The welding electrode is a metal rod coated
with a layer of flux. When welding, electrical
current flows between the electrode (rod) and
the grounded metal workpiece creating intense
heat (arc) melting the fill metal and flux.
2. Connect the Electrode Holder cable to the
Welder’s positive (+) socket. Put an electrode
into the Electrode Holder by squeezing its
handle and placing the electrode in the holder.
3. The electrode and amount of heat used to weld
is determined by the thickness and type of
metal you’re working with and the position of the
workpiece. Heavier, thicker metals require more
amperage. See Table A for guidelines but its best
to practice your welds on scrap metal, matching
the type metal on your workpiece, to determine the
correct current (amp) setting and electrode choice.
I,+7*%H-%%67*4$(&9*%,89%H5/%N.,($
67*4$(&9*%IW/* 67*4$(&9*%
R",5*$*(
H5/*(,3*%
U,83*
6;=C=%RNd
E6011 AC / DC+
F0Fbe 40 –70
C0Ee 75 –130
E6013 DC+ / AC
C0C;e 25 – 40
F0Fbe 40 – 90
C0Ee 75 –125
E7014 DC+ / AC F0Fbe 75 –110
E7018 DC+ / AC F0Fbe 70 –110
4. The P*79"83%N'((*8$%H9Y'#$5*8$%[8&+
adjusts the current (amps) output of the Welder
to the Electrode Holder. Heat intensity will
increase as the Amps setting increases.
Page 10 @&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1 Item 64057
GH@6IJ KHLMI6MHMN6OHGLN%P6QRLMS P6QRLMS%ILTGG6I^T
%O,#"4%P*79"83
% U*,9%$.*%6MILU6 LKTVUIHMI%GH@6IJ%LM@VUKHILVM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%
5,8',7%"847'9"83%,77%$*]$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1
IV%TU6!6MI%G6ULV^G%LMc^UJ-
T(&$*4$"Z*%3*,(%5'#$%+*%)&(8%).*8%'#"83%$.*%P*79*(f%5"8"5'5%#.,9*%8'5+*(%C=%2'77%2,4*%#."*79%
(or welding mask), ear protection, welding gloves, sleeves and apron, and fire resistant work clothes
)"$.&'$%/&4X*$#%#.&'79%+*%)&(8%).*8%)*79"831%%
Q"3.$%2(&5%$.*%,(4%4,8%4,'#*%/*(5,8*8$%9,5,3*%$&%$.*%*W*#%,89%#X"81%
^#*%"8%,%)*77%Z*8$"7,$*9%,(*,1
R&%8&$%+(*,$.*%,(4%2'5*#1
• Stick (or Arc) Welding is used to weld
mild steel and stainless steel using a
Stick Electrode without shielding gas.
Good welding takes a degree of skill and experience.
Practice a few sample welds on scrap before
welding your first project. Additional practice
periods are recommended whenever you weld:
• a different thickness of material
• a different type of material
• a different type of connection
• using a different process
IW/*#%&2%H(4%P*79%O*,9#
1. The #$("83*(%+*,9 is formed by traveling
with the electrode in a straight line while
keeping it centered over the weld joint.
2. The )*,Z*%+*,9 is used to deposit metal over a
wider space than possible with a stringer bead. The
weave bead is made by moving the electrode side to
side hesitating monetarily, at the end of each weave
before traveling further, for good metal penetration.
G$"83*(%O*,9
%P*,Z*%O*,9
IV%TU6!6MI%G6ULV^G%LMc^UJB%
@LU6%HMR%O^UMG-
[**/%)*79"83%$"/%47*,(%&2%3(&'89*9%
&+Y*4$#%).*8*Z*(%'8"$%"#%/7'33*9%"8%
,89%$'(8*9%&81
K,X*%/(,4$"4*%)*79#%
&8%/"*4*#%&2%#4(,/%$&%
/(,4$"4*%$*4.8"A'*%
+*2&(*%)*79"83%
,8W$."83%&2%Z,7'*1
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