Chicago Electric 64057 Bedienungsanleitung

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Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 19e

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-380-0318 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly an d se rv ic e may n ot b e in cl uded.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 @&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1 Item 64057

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I,+7*%&2%N&8$*8$#

Safety ...................................................................... 2

Specifications .......................................................... 7

Setup ....................................................................... 8

Basic Welding ......................................................... 10

Welding Tips ........................................................... 12

Maintenance and Service ....................................... 16

Parts List and Diagram ........................................... 18

Warranty ................................................................. 20

PHUMLMS%GJKOVQG%HMR%R6@LMLILVMG

This is the Safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all Safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

LKTVUIHMI%GH@6IJ%LM@VUKHILVM

U*,9%,77%G,2*$W%),(8"83#%,89%"8#$('4$"&8#1%%

@,"7'(*%$&%2&77&)%$.*%),(8"83#%,89%"8#$('4$"&8#%5,W%(*#'7$%"8%*7*4$("4%#.&4XB%2"(*%,890&(%#*("&'#%"8Y'(W1%%%

G,Z*%,77%),(8"83#%,89%"8#$('4$"&8#%2&(%2'$'(*%(*2*(*84*1

S*8*(,7%G,2*$W

TUVI6NI%W&'(#*72%,89%&$.*(#1%%U*,9%,89%'89*(#$,89%$."#%"82&(5,$"&81

1. O*2&(*%'#*B%(*,9%,89%'89*(#$,89%

manufacturer′s instructions,

Material Safety Data Sheets (MSDS′s),

employer′s Safety practices, and ANSI Z49.1.

2. [**/%&'$%&2%(*,4.%&2%4."79(*81%%%

Keep children and bystanders away while operating.

3. T7,4*%$.*%)*79*(%&8%,%#$,+7*%7&4,$"&8%+*2&(*%'#*1%%%

If it falls while plugged in, severe injury,

electric shock, or fire may result.

4. R&%8&$%&Z*((*,4.1%%%

[**/%/(&/*(%2&&$"83%,89%+,7,84*%,$%,77%$"5*#1

5. R&%8&$%)(,/%4,+7*#%&Z*(%&(%,(&'89%W&'(%+&9W1

6. G$,W%,7*($B%),$4.%).,$%W&'%,(*%9&"83%,89%'#*%

4&55&8%#*8#*%).*8%&/*(,$"83%,%)*79*(1%%

R&%8&$%'#*%,%)*79*(%)."7*%W&'%,(*%$"(*9%&(%'89*(%

$.*%"827'*84*%&2%9('3#B%,74&.&7%&(%5*9"4,$"&81

A moment of inattention while operating welders

may result in serious personal injury.

7. HZ&"9%'8"8$*8$"&8,7%#$,($"831%%Make sure you are

prepared to begin work before turning on the Welder.

8. M*Z*(%7*,Z*%$.*%P*79*(%'8,$$*89*9%)."7*%

*8*(3"\*91%%Turn power off if you have to leave.

9. I.*%),(8"83#B%/(*4,'$"&8#B%,89%"8#$('4$"&8#%

9"#4'##*9%"8%$."#%"8#$('4$"&8%5,8',7%4,88&$%

4&Z*(%,77%/&##"+7*%4&89"$"&8#%,89%#"$',$"&8#%

$.,$%5,W%&44'(1%%It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

Page 3@&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1Item 64057

GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP

@'5*%,89%S,#%G,2*$W

INHALATION HAZARD:%

P*79"83%,89%T7,#5,%N'$$"83%/(&9'4*%$&]"4%2'5*#1

1. 6]/&#'(*%$&%)*79"83%&(%4'$$"83%*].,'#$%

2'5*#%4,8%"84(*,#*%$.*%("#X%&2%9*Z*7&/"83%

4*($,"8%4,84*(#B%#'4.%,#%4,84*(%&2%$.*%

7,(W8]%,89%7'83%4,84*(1 Also, some diseases

that may be linked to exposure to welding

or plasma cutting exhaust fumes are:

• Early onset of Parkinson’s Disease

• Heart disease

• Ulcers

• Damage to the reproductive organs

• Inflammation of the small intestine or stomach

• Kidney damage

• Respiratory diseases such as

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and wear

a respirator approved by NIOSH to protect

against the fumes produced to reduce the

risk of developing the above illnesses.

2. R&%8&$%'#*%8*,(%9*3(*,#"83%&(%

/,"8$"83%&/*(,$"&8#1

3. [**/%.*,9%&'$%&2%2'5*#1%%

Do not breathe exhaust fumes.

4. ^#*%*8&'3.%Z*8$"7,$"&8B%*].,'#$%,$%,(4B%&(%

+&$.B%$&%X**/%2'5*#%,89%3,#*#%2(&5%+(*,$."83%

\&8*%,89%3*8*(,7%,(*,1%%If engineering controls

are not feasible, use an approved respirator.

5. P&(X%"8%,%4&82"8*9%,(*,%&87W%"2%"$%

"#%)*77DZ*8$"7,$*9B%&(%)."7*%)*,("83%

,8%,"(D#'//7"*9%(*#/"(,$&(1

6. _,Z*%,%(*4&38"\*9%#/*4",7"#$%"8%

L89'#$(",7%_W3"*8*%&(%68Z"(&85*8$,7%G*(Z"4*#%

4.*4X%$.*%&/*(,$"&8%,89%,"(%A',7"$W%

,89%5,X*%(*4&55*89,$"&8#%

2&(%$.*%#/*4"2"4%)*79"83%#"$',$"&81%%

Follow OSHA guidelines for

Permissible Exposure Limits (PEL’s) and

the American Conference of Governmental

Industrial Hygienists recommendations for

Threshold Limit Values (TLV’s) for fumes and gases.

H(4%U,W%G,2*$W

Arc Welding produces ultraviolet (UV) and infrared (IR) rays that can

"8Y'(*%*W*#%,89%+'(8%#X"8%)"$.&'$%/(&/*(%/(&$*4$"&81

1. P*,(%HMGLD,//(&Z*9%)*79"83%*W*%/(&$*4$"&8%

2*,$'("83%,$%7*,#$%,%8'5+*(%C=%#.,9*%7*8#%(,$"831

2. P*,(%7*,$.*(%7*33"83#B%2"(*%(*#"#$,8$%#.&*#%

&(%+&&$#%9'("83%'#*1%%Do not wear pants with

cuffs, shirts with open pockets, or any clothing

that can catch and hold molten metal or sparks.

3. [**/%47&$."83%2(**%&2%3(*,#*B%&"7B%

#&7Z*8$#B%&(%,8W%27,55,+7*%#'+#$,84*#1%%

Wear dry, insulating gloves and protective clothing.

4. P*,(%,8%,//(&Z*9%.*,9%4&Z*("83%$&%/(&$*4$%

$.*%.*,9%,89%8*4X1%Use aprons, cape, sleeves,

shoulder covers, and bibs designed and

approved for welding and cutting procedures.

5. P*,(%,8%,//(&Z*9%)*79"83%Y,4X*$%&(%7&83%#7**Z*#%

$&%/(&$*4$%2&(*,(5#%2(&5%(,9",$"&8%+'(8#1%

6. P.*8%)*79"8304'$$"83%&Z*(.*,9%&(%"8%4&82"8*9%

#/,4*#B%)*,(%27,5*%(*#"#$,8$%*,(%/7'3#%&(%

*,(%5'22#%$&%X**/%#/,(X#%&'$%&2%*,(#1

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6Q6NIULN%G_VN[%4,8%[LQQ1

1. I'(8%&22B%9"#4&88*4$%/&)*(B%,89%

9"#4.,(3*%67*4$(&9*%$&%3(&'89%+*2&(*%#*$$"83%

9&)8%$&(4.067*4$(&9*%_&79*(%,89%+*2&(*%#*(Z"4*1

2. R&%8&$%$&'4.%*8*(3"\*9%*7*4$("4,7%/,($#1%%

Wear dry, insulating gloves. Do not touch Electrode

Holder, Electrode, welding torch, or welding wire with

bare hand. Do not wear wet or damaged gloves.

3. N&88*4$%$&%3(&'89*9B%S@NLD/(&$*4$*9%

/&)*(%#'//7W%&87W1

4. R&%8&$%'#*%8*,(%),$*(%&(%9,5/%&+Y*4$#1

5. T*&/7*%)"$.%/,4*5,X*(#%#.&'79%4&8#'7$%$.*"(%

physician(s) before use. Electromagnetic fields

in close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure.

6. R&%8&$%*]/&#*%)*79*(#%$&%(,"8%&(%)*$%4&89"$"&8#1%%%

Water entering a welder will increase

the risk of electric shock.

7. R&%8&$%,+'#*%$.*%4&(91%%M*Z*(%'#*%$.*%4&(9%

2&(%4,((W"83B%/'77"83%&(%'8/7'33"83%$.*%)*79*(1%%

[**/%4&(9%,),W%2(&5%.*,$B%&"7B%#.,(/%*93*#%

&(%5&Z"83%/,($#1%%Damaged or entangled

cords increase the risk of electric shock.

8. R&%8&$%'#*%&'$9&&(#1

9. L8#'7,$*%W&'(#*72%2(&5%$.*%)&(X/"*4*%,89%

3(&'891%%Use nonflammable, dry insulating

material if possible, or use dry rubber mats,

dry wood or plywood, or other dry insulating

material large enough to cover your full

area of contact with the work or ground.

@"(*%G,2*$W

HUN%HMR%GQHS%4,8%4,'#*%2"(*1

1. N7*,(%,),W%&(%/(&$*4$%27,55,+7*%&+Y*4$#1%%%

Remove or make safe all combustible materials for a

radius of 35 feet (10 meters) around the work area.

Use a fire resistant material to cover

or block all open doorways, windows,

cracks, and other openings.

2. [**/%HOND$W/*%2"(*%*]$"83'"#.*(%8*,(%

)&(X%,(*,%,89%X8&)%.&)%$&%'#*%"$1

3. K,"8$,"8%,%#,2*%)&(X"83%*8Z"(&85*8$1%%%

Keep the work area well lit.

Make sure there is adequate

surrounding workspace. Keep the work area free

of obstructions, grease, oil, trash, and other debris.

4. R&%8&$%&/*(,$*%)*79*(#%"8%,$5&#/.*(*#%

4&8$,"8"83%9,83*(&'#7W%(*,4$"Z*%&(%

27,55,+7*%7"A'"9#B%3,#*#B%Z,/&(#B%&(%9'#$1%%

Provide adequate ventilation in work areas

to prevent accumulation of such substances.

Welders create sparks which may ignite flammable

substances or make reactive fumes toxic.

5. L2%)&(X"83%&8%,%5*$,7%),77B%4*"7"83B%*$41B%

/(*Z*8$%"38"$"&8%&2%4&5+'#$"+7*#%&8%$.*%

&$.*(%#"9*%+W%5&Z"83%$.*%4&5+'#$"+7*#%$&%,%

#,2*%7&4,$"&81 If relocation of combustibles is

not possible, designate someone to serve as

a fire watch, equipped with a fire extinguisher,

during the cutting process and for at least one

half hour after the cutting is completed.

6. R&%8&$%)*79%&(%4'$%&8%5,$*(",7#%.,Z"83%

,%4&5+'#$"+7*%4&,$"83%&(%4&5+'#$"+7*%

"8$*(8,7%#$('4$'(*B%,#%"8%),77#%&(%4*"7"83#B%)"$.&'$%

,8%,//(&Z*9%5*$.&9%2&(%*7"5"8,$"83%$.*%.,\,(91

7. R&%8&$%9"#/&#*%&2%.&$%#7,3%"8%4&8$,"8*(#%

.&79"83%4&5+'#$"+7*%5,$*(",7#1

8. H2$*(%)*79"83B%5,X*%,%$.&(&'3.%*],5"8,$"&8%

2&(%*Z"9*84*%&2%2"(*1%%Be aware that easily

visible smoke or flame may not be present

for some time after the fire has started.

9. R&%8&$%,//7W%.*,$%$&%,%4&8$,"8*(%$.,$%.,#%.*79%

,8%'8X8&)8%#'+#$,84*%&(%,%4&5+'#$"+7*%

5,$*(",7%).&#*%4&8$*8$#B%).*8%.*,$*9B%

4,8%/(&9'4*%27,55,+7*%&(%*]/7&#"Z*%Z,/&(#1%%

Clean and purge containers before applying heat.

Vent closed containers, including castings,

before preheating, welding, or cutting.

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GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP

P*79*(%^#*%,89%N,(*

1. R&%8&$%'#*%$.*%)*79*(%"2%$.*%#)"$4.%9&*#%8&$%$'(8%

"$%&8%,89%&22. Any welder that cannot be controlled

with the switch is dangerous and must be repaired.

2. R"#4&88*4$%$.*%/7'3%2(&5%$.*%/&)*(%

#&'(4*%+*2&(*%5,X"83%,8W%,9Y'#$5*8$#B%

4.,83"83%,44*##&("*#B%&(%#$&("83%)*79*(#.

Such preventive Safety measures reduce the

risk of starting the welder accidentally.

3. T(*Z*8$%'8"8$*8$"&8,7%#$,($"831%

68#'(*%$.*%#)"$4.%"#%"8%$.*%&22D

/&#"$"&8%+*2&(*%4&88*4$"83%$&%/&)*(%

#&'(4*%&(%5&Z"83%$.*%)*79*(1 Carrying

or energizing welders that have the

switch on invites accidents.

4. G$&(*%"97*%)*79*(#%&'$%&2%$.*%(*,4.%&2%

4."79(*8%,89%9&%8&$%,77&)%/*(#&8#%'82,5"7",(%

)"$.%$.*%)*79*(%&(%$.*#*%"8#$('4$"&8#%$&%

&/*(,$*%$.*%)*79*(1%%Welders are dangerous

in the hands of untrained users.

5. ^#*%$.*%)*79*(%,89%,44*##&("*#%"8%

,44&(9,84*%)"$.%$.*#*%"8#$('4$"&8#B%$,X"83%

"8$&%,44&'8$%$.*%)&(X"83%4&89"$"&8#%,89%

$.*%)&(X%$&%+*%/*(2&(5*91 Use of the welder

for operations different from those intended

could result in a hazardous situation.

6. R&%8&$%'#*%$.*%)*79*(%2&(%/"/*%$.,)"831

K,"8$*8,84*

1. K,"8$,"8%)*79*(#1%%N.*4X%2&(%5"#,7"385*8$%&(%

+"89"83%&2%5&Z"83%/,($#B%+(*,X,3*%&2%/,($#%

,89%,8W%&$.*(%4&89"$"&8%$.,$%5,W%,22*4$%$.*%

)*79*(`#%&/*(,$"&81%%L2%9,5,3*9B%.,Z*%$.*%

)*79*(%(*/,"(*9%+*2&(*%'#*1 Many accidents

are caused by poorly maintained welders.

2. _,Z*%W&'(%)*79*(%#*(Z"4*9%+W%,%A',7"2"*9%

(*/,"(%/*(#&8%'#"83%&87W%"9*8$"4,7%

(*/7,4*5*8$%/,($#1%%This will ensure that

the Safety of the welder is maintained.

3. K,"8$,"8%7,+*7#%,89%8,5*/7,$*#%&8%$.*%P*79*(1%%%

These carry important information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

4. ^8/7'3%+*2&(*%5,"8$*8,84*1%Unplug the Welder

from its electrical outlet before any inspection,

maintenance, or cleaning procedures.

%GH!6%I_6G6%LMGIU^NILVMG1

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S(&'89"83

IV%TU6!6MI%6Q6NIULN%G_VN[%HMR%R6HI_%@UVK%LMNVUU6NI%SUV^MRLMS%PLU6%

NVMM6NILVM-%

N.*4X%)"$.%,%A',7"2"*9%*7*4$("4",8%"2%W&'%,(*%"8%9&'+$%,#%$&%).*$.*(%$.*%&'$7*$%"#%/(&/*(7W%

3(&'89*91%%R&%8&$%5&9"2W%$.*%/&)*(%4&(9%/7'3%/(&Z"9*9%)"$.%$.*%$&&71%%M*Z*(%(*5&Z*%$.*%

3(&'89"83%/(&83%2(&5%$.*%/7'31%%R&%8&$%'#*%$.*%$&&7%"2%$.*%/&)*(%4&(9%&(%/7'3%"#%9,5,3*91%%L2%9,5,3*9B%.,Z*%

"$%(*/,"(*9%+W%,%#*(Z"4*%2,4"7"$W%+*2&(*%'#*1%%L2%$.*%/7'3%)"77%8&$%2"$%$.*%&'$7*$B%.,Z*%,%/(&/*(%&'$7*$%"8#$,77*9%+W%

,%A',7"2"*9%*7*4$("4",81

1. The green wire inside the power cord is

connected to the grounding system in the

welder. The green wire in the power cord

must be the only wire connected to the

welder’s grounding system and must never

be attached to an electrically “live” terminal.

Never leave the grounding wire disconnected

or modify the Power Cord Plug in any way.

2. Do not use any adapters between the welder’s

power cord and the AC (power source) receptacle.

S(&'89*9%I&&7#-%%

I&&7#%)"$.%I.(**%T(&83%T7'3#

@"3'(*%H-%%FDT(&83%T7'3%,89%V'$7*$

1. Tools marked with “Grounding Required” have

a three wire cord and three prong grounding

plug. The plug must be connected to a properly

grounded outlet. If the tool should electrically

malfunction or break down, grounding provides

a low resistance path to carry electricity away

from the user, reducing the risk of electric

shock. (See 3-Prong Plug and Outlet.)

2. The grounding prong in the plug is connected

through the green wire inside the cord to the

grounding system in the tool. The green wire

in the cord must be the only wire connected

to the tool’s grounding system and must

never be attached to an electrically “live”

terminal. (See 3-Prong Plug and Outlet.)

3. The tool must be plugged into an appropriate outlet,

properly installed and grounded in accordance

with all codes and ordinances. The plug and

outlet should look like those in the preceding

illustration. (See 3-Prong Plug and Outlet.)

6]$*8#"&8%N&(9#

6]$*8#"&8%4&(9#%#.&'79%+*%,Z&"9*9%+*4,'#*%&2%$.*%Z&7$,3*%9(&/%$.*W%/(&9'4*%

)."4.%4,8%,22*4$%$.*%/*(2&(5,84*%&2%$.*%)*79*(1%%L2%,8%*]$*8#"&8%4&(9%"#%8*4*##,(W%

$.*8%"$%5'#$%+*%5"8"5'5%aCb%3,'3*%4&(9%,89%8&%7&83*(%$.,8%b>%2**$1

U*/7,4*5*8$%N&(9#

1. Use only the supplied power cord for this

welder or an identical replacement cord.

2. Do not install a thinner or longer cord on this welder.

3. Do not patch cords of any length together for this

item. Patches may allow moisture to penetrate

the insulation, resulting in electric shock.

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GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG SETUP

GW5+&7&3W

Wire Feed (Speed)

Workpiece Ground Cable

Overheat Shutdown Indicator

Cooling Fan

!HN Volts Alternating Current

HAmperes

VN! Open Circuit Voltage

[!HKilovolt Amperes

(Volts / 1000 * Amperes)

LTK Inches Per Minute

HPS American Wire Gauge

Electric Shock Hazard.

Do not touch energized parts.

Inhalation Hazard.

Keep head out of fumes

and use proper ventilation.

Read manual before

setup and/or use.

Fire Hazard.

Keep flammable materials

away during welding. Spatter

can cause accidental fires.

Arc Ray Hazard.

Wear welding helmet with

properly rated filter lens.

Pacemaker Hazard.

Welding processes may

interfere with pacemakers.

Consult doctor before use.

G/*4"2"4,$"&8#

Electrical Input Requirement Single phase 120 VAC, 50/60 Hz fused with

20A time delayed fuse or circuit breaker

Rated Output Current 75A

Weldable Materials Steel and Stainless Steel

Material Thickness 1/16″ maximum

Electrode Holder Capacity 1/16" – 3/32" (1.6 mm) – (2.5 mm)

Duty Cycle 40% @ 75 Amps

Electrode Holder Cable 5.5ft Long with Dual-Angle Electrode Holder

Ground Cable 5ft Long with Clamp

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%G*$'/

% U*,9%$.*%6MILU6 LKTVUIHMI%GH@6IJ%LM@VUKHILVM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*]$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

IV%TU6!6MI%G6ULV^G%LMc^UJ%@UVK%HNNLR6MIHQ%VT6UHILVM-

I'(8%$.*%T&)*(%G)"$4.%&22%,89%'8/7'3%$.*%)*79*(%+*2&(*%#*$%'/1

Place the Welder on a level surface that can bear its weight near the work

area. Leave space around the Welder for proper air flow.

@'84$"&8#

V80V22%G)"$4.

(on back)

T&)*(%V8

Q"3.$

I.*(5,7%

VZ*(7&,9%

Q"3.$

T&)*(%N&(9

(on back)

N'((*8$%

H9Y'#$5*8$

67*4$(&9*%_&79*(%

,89%N,+7*

S(&'89%N7,5/%

,89%N,+7*

@,8

(on back)

T&)*(%V8%Q"3.$-

Lights when is the Welder is powered on.

I.*(5,7 VZ*(7&,9%Q"3.$-

Lights when the Welder’s internal temperature is

too high. Output to the Electrode Holder will turn off

automatically but the @,8 will still be operating. Keep

welder on to allow Fan to cool the Welder. When the

internal temperature decreases, the Thermal Overload

Light will turn off and the Welder will be ready to weld.

N'((*8$%H9Y'#$5*8$-

Adjusts the current output of the Welder.

67*4$(&9*%_&79*(%,89%N,+7*-

The cable connects to the Welder’s positive terminal

and the holder grasps the electrode welding rod.

S(&'89 N7,5/%,89%N,+7*-

The cable connect’s to the Welder’s negative

terminal and the clamp connects to the workpiece.

T&)*( Cord (on back):

Connects to 120VAC GFCI-protected outlet.

V80V22 Switch (on back):

Turns Welder power on or off.

@,8 (on back):

Cools Welder.

Page 9@&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1Item 64057

GH@6IJKHLMI6MHMN6 OHGLN%P6QRLMSP6QRLMS%ILTG G6I^T

%G*$$"83%'/%$.*%P&(X/"*4*

1. There are two basic )*79"83%/&#"$"&8#:

Flat and Horizontal. Flat welding is easier and

allows for better penetration. For best results

the workpiece should be positioned on a flat

surface so that the bead runs smoothly.

6],5/7*%&2%@7,$%P*79"83%T&#"$"&8-

N7&#*9%GA',(*%O'$$%c&"8$

6],5/7*%&2%_&("\&8$,7%P*79"83%T&#"$"&8-

@"77*$%P*79%c&"8$#

2. T(*/,(*%$.*%)*79"83%#'(2,4* by cleaning it

thoroughly with a wire brush or angle grinder.

There must be no rust, paint, oil, or other materials

on the weld surfaces, &87W%+,(*%5*$,7.

3. ^#*%47,5/# (not included) to hold the workpieces

in position so that you can concentrate on proper

welding technique. The distance (if any) between

the two workpieces must be controlled properly to

allow the weld to hold both sides securely while

allowing the weld to penetrate fully into the joint.

The edges of thicker workpieces may need to

be beveled to allow proper weld penetration.

• If necessary, +*Z*7%$.*%*93*#%$&%,(&'89%

;=%9*3(**# with a metal grinder.

47,5/#

)&(X/"*4*#

O*Z*7%$."4X%)&(X/"*4*#1

N7*,8%#'(2,4*#%

$&%+,(*%5*$,71

S(&'89%P&(X/"*4*

1. To ensure a good connection, clean any dirt,

rust, scale or paint from the Ground Clamp.

2. Attach Ground Clamp cable to the Welder’s

negative (-) socket.

Attach the Ground Clamp to +,(*%5*$,7 on the

workpiece, near the weld area or to a metal

welding table where the workpiece will be placed.

S(&'89%

N7,5/

P&(X/"*4*

%N7*,8%#'(2,4*%

$&%+,(*%5*$,7

Electrode (not included)

1. The welding electrode is a metal rod coated

with a layer of flux. When welding, electrical

current flows between the electrode (rod) and

the grounded metal workpiece creating intense

heat (arc) melting the fill metal and flux.

2. Connect the Electrode Holder cable to the

Welder’s positive (+) socket. Put an electrode

into the Electrode Holder by squeezing its

handle and placing the electrode in the holder.

3. The electrode and amount of heat used to weld

is determined by the thickness and type of

metal you’re working with and the position of the

workpiece. Heavier, thicker metals require more

amperage. See Table A for guidelines but its best

to practice your welds on scrap metal, matching

the type metal on your workpiece, to determine the

correct current (amp) setting and electrode choice.

I,+7*%H-%%67*4$(&9*%,89%H5/%N.,($

67*4$(&9*%IW/* 67*4$(&9*%

R",5*$*(

H5/*(,3*%

U,83*

6;=C=%RNd

E6011 AC / DC+

F0Fbe 40 –70

C0Ee 75 –130

E6013 DC+ / AC

C0C;e 25 – 40

F0Fbe 40 – 90

C0Ee 75 –125

E7014 DC+ / AC F0Fbe 75 –110

E7018 DC+ / AC F0Fbe 70 –110

4. The P*79"83%N'((*8$%H9Y'#$5*8$%[8&+

adjusts the current (amps) output of the Welder

to the Electrode Holder. Heat intensity will

increase as the Amps setting increases.

Page 10 @&(%$*4.8"4,7%A'*#$"&8#B%/7*,#*%4,77%CDEEEDFE=D=FCE1 Item 64057

GH@6IJ KHLMI6MHMN6OHGLN%P6QRLMS P6QRLMS%ILTGG6I^T

%O,#"4%P*79"83

% U*,9%$.*%6MILU6 LKTVUIHMI%GH@6IJ%LM@VUKHILVM%#*4$"&8%,$%$.*%+*3"88"83%&2%$."#%

5,8',7%"847'9"83%,77%$*]$%'89*(%#'+.*,9"83#%$.*(*"8%+*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

IV%TU6!6MI%G6ULV^G%LMc^UJ-

T(&$*4$"Z*%3*,(%5'#$%+*%)&(8%).*8%'#"83%$.*%P*79*(f%5"8"5'5%#.,9*%8'5+*(%C=%2'77%2,4*%#."*79%

(or welding mask), ear protection, welding gloves, sleeves and apron, and fire resistant work clothes

)"$.&'$%/&4X*$#%#.&'79%+*%)&(8%).*8%)*79"831%%

Q"3.$%2(&5%$.*%,(4%4,8%4,'#*%/*(5,8*8$%9,5,3*%$&%$.*%*W*#%,89%#X"81%

^#*%"8%,%)*77%Z*8$"7,$*9%,(*,1

R&%8&$%+(*,$.*%,(4%2'5*#1

• Stick (or Arc) Welding is used to weld

mild steel and stainless steel using a

Stick Electrode without shielding gas.

Good welding takes a degree of skill and experience.

Practice a few sample welds on scrap before

welding your first project. Additional practice

periods are recommended whenever you weld:

• a different thickness of material

• a different type of material

• a different type of connection

• using a different process

IW/*#%&2%H(4%P*79%O*,9#

1. The #$("83*(%+*,9 is formed by traveling

with the electrode in a straight line while

keeping it centered over the weld joint.

2. The )*,Z*%+*,9 is used to deposit metal over a

wider space than possible with a stringer bead. The

weave bead is made by moving the electrode side to

side hesitating monetarily, at the end of each weave

before traveling further, for good metal penetration.

G$"83*(%O*,9

%P*,Z*%O*,9

IV%TU6!6MI%G6ULV^G%LMc^UJB%

@LU6%HMR%O^UMG-

[**/%)*79"83%$"/%47*,(%&2%3(&'89*9%

&+Y*4$#%).*8*Z*(%'8"$%"#%/7'33*9%"8%

,89%$'(8*9%&81

K,X*%/(,4$"4*%)*79#%

&8%/"*4*#%&2%#4(,/%$&%

/(,4$"4*%$*4.8"A'*%

+*2&(*%)*79"83%

,8W$."83%&2%Z,7'*1

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