Chicago Electric MIG 180 Bedienungsanleitung

Chicago Electric MIG 180

81295B Gun Install

Step 1

First you will need to remove all the side panels on your machine. This is

necessary to access everything for this install.

Step 2

On the side with your wire feeder, you will need to remove the four screws that

hold your gun to the wire feeder.

Step 3

On the same side of the machine you will need to disconnect the gas hose from

the push-lock fitting. To do so you will push the plastic collar of the fitting toward

the back of the machine and gently pull the hose out toward the front of the

machine.

Step 4

You will then disconnect your guns power cable located below your wire feed

mechanism. This cable is held in by one of two knobs, depending on if you have

switched your polarity from the factory set reverse polarity. You will remove the

knob that holds the cable with the red sheathing. On our machine this would be

the cable on the right (negative side) as our machine has not been changed from

the original factory setup. If you are running solid core wire you may have

switched this cable to the positive side. Remove the correct knob and remove the

cable from the post (this will be necessary to pull the cable out through the inside

of the cabinet).

Step 5

Now you will go to the other side of the machine (referred to as the “inside” for

the remainder of this walk-through). On the inside you will need to locate where

your guns trigger wires, power cable, and gas hose come through from the wire

feed side. This hole will be just on the other side of the wire feed mechanism that

you just removed the 4 screws from.

Once you have located this hole you will see 3 things, the gas hose (clear vinyl

hose), power cable (this will be the bigger of the wires and it will be round), and

the trigger wires (slightly thinner than the power cable and also it will have a

flatter shape compared to the power cable).

Step 6

Now that you have located the above mentioned hole and wires, the next step

will be to follow the trigger wires to the computer board in your machine. The

trigger wires are hard wired into a 4 wire plug in your machine. The trigger wires

will be the two covered in the black insulation as indicated below. You will want

to cut the zip tie holding all the wires together and then cut the trigger wires,

leave plenty of wire on the plug we will be attaching spade terminals to them

next. The other two individual wires run to a small step-down transformer DO

NOT CUT THESE.

Step7

With the segments of wires you left on the plug, strip the ends and you will attach

two male spade terminals to the ends. You can also use butt connectors or solder

them together but we prefer to use spade terminals in case there is ever a time

where the gun needs to be removed again.

Step 8

You should now have everything that runs to the gun detached from the machine.

Pull the gas hose, power cable, and trigger wires through the hole that leads from

the inside to the wire feed side. Once you have those through, you should be able

to easily pull the gun out from the face of the machine.

Step 9

With your old gun out we can start with installing your new HTP 81295B (Or

81295-T10) gun. You will put your gun through the face of the machine just as the

previous one was. The power cable, trigger wires, and gas hose will feed back

through the hole to the inside of the machine (disregard the liner for the time

being), make sure your strain relief is facing the correct direction when installing

the gun.

Step 10

Once your trigger wires, power cable, and hose are on the inside of the machine

you will route your gas hose the same way it was before you removed it and

insert it firmly into the quick disconnect fitting. The trigger wires and power cable

will run down behind the board.

Step 11

The trigger wires will lead back down to the computer board you cut the previous

trigger wires from. You will then plug the trigger wires on your new gun into the

newly attached spade terminals (orientation of these two wires is irrelevant).

Step 12

The power cable will run down and back out the hole that leads to the wire feed

side. You will then return the cable to the terminal you removed it from. Our

machine pictured is still set to the factory set reverse polarity.

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