Chicago Pneumatic Red Hawk Wartungs- und Serviceanleitung

www.cp.com

Safety and operating instructions

Red Hawk

CP Red HawkSafety and operating instructions

9800 0658 93

2006-08

No. 9800 0658 93

©Copyright

STOCKHOLM • SWEDEN

Safety and operating instructionsContents

9800 0658 93 3

Contents

SAFETY INSTRUCTIONS.......................................................5

Safety symbols used .........................................................5

Machine and tool operating hazards ............................................5

Fume and exhaust hazard ....................................................6

Explosion and fire hazard .....................................................6

Explosion and fire hazard, continued ............................................7

Electrical/Concealed object hazards .............................................7

Projectile hazard ............................................................7

Noise hazard...............................................................8

Silica/Dust hazard...........................................................8

Vibration hazard ............................................................9

Machine modification hazard..................................................9

Additional safety instructions ................................................ 10

Protective equipment ...................................................... 10

Service and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Machine tools ............................................................ 10

OPERATING INSTRUCTIONS ..................................................11

Design and function ....................................................... 11

Main parts .............................................................. 11

Preparations before starting ................................................. 11

Starting and stopping...................................................... 12

Regular care ............................................................. 14

Maintenance............................................................. 15

Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Scrapping worn-out machines ............................................... 16

Technical data............................................................ 17

Noice and Vibration Declaration Statement..................................... 17

Red HawkSafety and operating instructions

9800 0658 93

Introduction

Thank you for choosing Chicago Pneumatic as a supplier for tools and services.

Chicago Pneumatic is a global company offering a wide range of pneumatic and

hydraulic tools that include breakers, rock drills, chipping hammers, clay-diggers,

picks and busters, scabblers, pumps and a whole lot more.

In 2001 Chicago Pneumatic Tool Company celebrated 100 years as a pioneer

and market-leader in the pneumatic tool industry. Chicago Pneumatic has always

focused on providing powerful and reliable products that are easy to maintain and

that give good value for money. It’s a philosophy that has made us the market-

leader for air tools in the USA.

Read more at www.cp.com

About the Safety and operating

instructions

The aim of these instructions is to provide you with a full understanding of how

to use the pneumatic breaker in an efficient, safe way. The instructions also give

you advice and tell you how to perform regular maintenance on the pneumatic

breaker.

Before using the pneumatic breaker for the first time you must read these

instructions carefully and understand all of them.

Safety and operating instructionsRed Hawk

59800 0658 93

SAFETY INSTRUCTIONS

To reduce the risk of serious injury or death to

yourself or others, read these safety instructions

before operating the machine.

Post these safety instructions at work locations,

provide copies to employees, and make sure that

everyone reads the safety instructions before

operating or servicing the machine.

Comply with all safety regulations.

Safety symbols used

The indications Danger, Warning and Caution

have the following meanings:

Danger Indicates an imminently

hazardous situation

which, if not avoided,

will result in death or

serious injury.

Warning Indicates a potentially

hazardous situation

which, if not avoided,

could result in death or

serious injury.

Caution Indicates a potentially

hazardous situation

which, if not avoided,

may result in minor or

moderate injury.

Machine and tool

operating hazards

Warning

Sudden or unexpected movement of the machine

may occur during operation, which may cause

injuries. In addition loosing your balance or

slipping may cause injury. To reduce such risks:

Make sure that you always keep a stable position

with your feet as wide apart as your shoulder

width, and keep a balanced body weight.

Stand firmly and always hold on to the machine

with both hands.

Do not start the machine when it is laying on

the ground.

Make sure that the handles are clean and free of

grease and oil.



Warning

Unintended start of the machine may cause injury.

Keep your hands away from the start and stop

device until you are about to start work.

Warning

The working tool is exposed to heavy strains when

the machine is used and after a certain amount

of use the tool may break due to fatugue. If

the tool breaks, there may be sudden or strong

movements. Such sudden or strong movements

may cause serious injury.

Make sure that you always keep a stable position

with your feet as wide apart as your shoulder

width, and keep a balanced body weight.

Keep your feet away from the working tool.

Do not ’ride’ on the machine with one leg over

the handle, since you could be seriously injured

if the tool suddenly were to break.

Check regulary for any wear on the working

tool, and if there are any risks for damage or

fractures.

Do not use worn out or damaged working tools.

Warning

An incorrect dimension of the working tool's shank

can result in the working tool being dropped or

ejected. A dropped or ejected working tool can

cause personal injury.

Before the working tool is mounted, make sure

that the shank is correct for the machine.

An working tool without a collar should not be

used.

Warning

If the working tool retainer on the machine is not

in a locked position, the tool can be ejected with

great force, which can cause serious injury.

After the working tool is mounted and locked,

the lock function must be checked by pulling

the working tool sharply downwards.

Make sure that the tool is fully inserted and the

tool retainer is in a locked position before the

machine is started.



Red HawkSafety and operating instructions

9800 0658 93

Warning

Changing the inserted tool while the machine is

running may cause serious injury.

Before changing the working tool, always stop

the machine and close down the machine by

pushing the start and stop device.

Warning

The exhaust pipe and the bottom of the machine

can become very hot during operation, and can

remain hot during a period of time after the

machine has been shut off.

To reduce the risk of burns or related injuries,

avoid contact with the exhaust pipe or the

bottom of the machine.

Fume and exhaust hazard

Danger

The exhaust fumes from the machine’s combustion

engine contain carbon monoxide which is

poisonous. Inhalation of exhaust fumes can cause

serious injury or death.

Do not inhale exhaust fumes.

Never operate the machine indoors or in poorly

ventilated areas.

Explosion and fire hazard

Danger

If the machine comes in contact with explosives,

an explosion may occur. Explosions may cause

serious injury or death.

To reduce such risks of explosion:

Never operate the equipment near any

explosives, including dynamite or other

explosives in the rock.

Make sure that there are no explosives in the

rock.

Never break or drill in an old hole.



Warning

Breaking and working with certain materials can

cause sparks, which may ignite explosive gases

which can cause explosions. Explosions may cause

serious injury or death.

To reduce such risks of explosion:

Never operate the equipment in any explosive

environment.

Do not use the machine near flammable

materials, fumes or dust.

Make sure that there are no undetected sources

of gas.

Warning

During operation of the machine, the exhaust pipe

gets very hot and may stay hot for a period of time

even after you have shut off the engine. Materials

that come into contact with a hot exhaust pipe

may ignite and cause a fire or an explosion, which

can cause serious injury. To reduce such risks of fire

or explosion:

Do not use the machine near flammable

materials, fumes or dust. During breaks in

work, remember not to place the machine near

flammable materials.

Do not operate the machine in explosive

environments.

Keep the workplace clean and free from foreign

objects.



Safety and operating instructionsRed Hawk

79800 0658 93

Explosion and fire hazard,

continued

Warning

Fuel is highly flammable, and it's vapors can

explode if ignited, which can cause serious injury

or death. To reduce such risks of fire or explosion:

Store fuel only in containers that are specifically

designed and approved for storage of fuel.

Empty fuel containers must be properly taken

care of and sent back to the retailer.

Operate the machine with the fuel cap securely

in place. Never remove the fuel cap or add

fuel when the engine is hot. Stop the engine

and allow it to cool before adding fuel. When

opening the fuel cap, always loosen the cap

slowly to relieve any pressure in the tank. Do not

overfill the tank.

Always mix and add fuel in a clean and well-

ventilated area. Make sure that this outdoor

area is free from any flames or sparks. Never

smoke while fuelling, mixing fuel, operating or

servicing the machine. Avoid spilling fuel. Wipe

up any fuel that is spilled on the machine. Fill

the tank at least ten meters (30 feet) away from

where you intend to use the machine.

Do not use a machine that is leaking fuel. Check

regularly for any leakage.

To minimize the risk of fuel leakage during

transportation, ensure that the machine is in an

upright position during transportation.

Do not use the machine near flammable

materials, fumes or dust. During breaks in work,

do not place the machine near flammable

materials.

Do not operate the machine near any materials

that create sparks. Remove all hot objects

and objects that create sparks prior to using

machine.

Do not operate the machine in an explosive

environment.

Protect your skin from contact with fuel.



Electrical/Concealed object

hazards

Warning

The machine is not electrically insulated. If the

machine comes in contact with electricity, serious

injuries or death may result.

To reduce the risk of injury or death, never

break near any electric wiring or other source of

electricity.

Make sure that there are no concealed wires or

other sources of electricity.

Warning

During breaking or hammering, concealed wires

and pipes constitute a danger that can result in

serious injury.

Before you start breaking, check the

composition of the material you are to work on.

Watch out for concealed electrical wiring, water,

sewage and gas pipes and phone lines.

If the tool seems to have hit a concealed object,

immediately switch off the machine.

Make sure that there is no danger before

continuing.

Projectile hazard

Warning

During breaking or hammering, splinters or other

particles of rock may become projectiles and cause

bodily injury by striking the operator or other

persons.

Use approved personal protective equipment,

including impact resistant safety glasses with

side protection, to reduce the risk of being

injured by a projectile.



Red HawkSafety and operating instructions

9800 0658 93

Noise hazard

Warning

High sound levels may cause permanent hearing

loss.

Use hearing protection in accordance with

occupational health and safety regulations.

Silica/Dust hazard

Warning

Exposure to crystalline silica (sometimes called

“silica dust”) as a result of breaking, drilling, or

hammering of rock, concrete, asphalt or other

materials may cause silicosis (a serious lung

disease), silicosis-related illnesses, cancer, or death.

Silica is a major component of rock, sand and

mineral ores.

To reduce silica exposure:

Use proper engineering controls to reduce the

amount of silica in the air and the build-up of

dust on equipment and surfaces. Examples of

such controls include: exhaust ventilation and

dust collection systems, water sprays, and wet

drilling. Make sure that controls are properly

installed and maintained.

Wear, maintain, and correctly use approved

particulate respirators when engineering

controls alone are not adequate to reduce

exposure below permissible levels.

Participate in air monitoring, medical exams,

and training programs offered by your employer

and when required by law.

Wear washable or disposable protective clothes

at the worksite; shower and change into clean

clothes before leaving the worksite to reduce

exposure of silica to yourself, other persons,

cars, homes, and other areas.

Do not eat, drink, or use tobacco products in

areas where there is dust containing crystalline

silica.

Wash your hands and face before eating,

drinking, or using tobacco products outside of

the exposure area.

Work with your employer to reduce silica

exposure at your worksite.



Warning

Some dust or other airborne material created

during use of the machine may contain chemicals

known to the State of California to cause cancer

and birth defects or other reproductive harm.

Some examples of such chemicals are:

Crystalline silica and cement and other masonry

products.

Arsenic and chromium from chemically-treated

rubber.

Lead from lead-based paints.

To reduce your exposure to these chemicals,

work in a well ventilated area, and work with

approved safety equipment, such as dust masks

that are specially designed to filter out microscopic

particles.



Safety and operating instructionsRed Hawk

99800 0658 93

Vibration hazard

Warning

Normal and proper use of the machine exposes

the operator to vibration. Regular and frequent

exposure to vibration may cause, contribute to,

or aggravate injury or disorders to the operator’s

fingers, hands, wrists, arms, shoulders and/or

other body parts, including debilitating and/or

permanent injuries or disorders that may develop

gradually over periods of weeks, months, or years.

Such injury or disorder may include damage to the

blood circulatory system, damage to the nervous

system, damage to joints, and possibly damage to

other body structures.

If numbness, tingling, pain, clumsiness, weakened

grip, whitening of the skin, or other symptoms

occur at any time, when operating the machine

or when not operating the machine, do not

resume operating the machine and seek medical

attention. Continued use of the machine after the

occurrence of any such symptom may increase the

risk of symptoms becoming more severe and/or

permanent.

The following may help to reduce exposure to

vibration for the operator:

Let the tool do the job. Use a minimum hand

grip consistent with proper control and safe

operation.

When the percussion mechanism is activated,

the only body contact with the machine you

should have is your hands on the handles. Avoid

any other contact, e.g. supporting any part of

the body against the machine or leaning onto

the machine trying to increase the feed force.

It is also important not to keep the trigger

engaged while extracting the tool from the

broken work surface.

Make sure that the inserted tool is well-

maintained (including sharpness, if a cutting

tool), not worn out, and of the proper size.

Working tools that are not well-maintained, or

that are worn out, or that are not of the proper

size result in longer time to complete a task (and

a longer period of exposure to vibration) and

may result in or contribute to higher levels of

vibration exposure.

Stop working immediately if the machine

suddenly starts to vibrate strongly. Before

resuming the work, find and remove the cause

of the increased vibrations.



Do not grab, hold or touch the inserted tool

when using the machine.

Participate in health surveillance or monitoring,

medical exams, and training programs offered

by your employer and when required by law.

Note! See the "Noise & Vibration Declaration

Statement" for the machine, including the

declared vibration values and "Additional

Vibration Information". These can be found

at the end of the Safety and Operating

instructions.

Machine modification

hazard

Warning

Any machine modification not approved by

Chicago Pneumatic may result in serious injuries to

yourself or others.

The machine must not be modified without

Chicago Pneumatic's permission.

Use only original parts and accessories approved

by Chicago Pneumatic.



Red HawkSafety and operating instructions

9800 0658 93

Additional safety

instructions

Machines and accessories must only be used for

their intended purpose.

Only qualified and trained persons may operate

or maintain the machine.

Keep your hand away from the start and stop

device until work is to begin.

Learn how the machine is switched off in the

event of an emergency.

The machine should be operated at reduced

power when drilling is started.

Release the start and stop device in case of

interruption of the energy supply.

Always inspect the equipment prior to use.

Do not use equipment if you suspect that it

could be damaged.

Check the working tools for wear or damage

at regular intervals. Do not use worn out or

damaged working tools.

Always use your common sense and good

judgment.

Do not use the machine when you are tired

or under the influence of drugs, alcohol or

anything else that may affect your vision,

reactions or judgement.

Participate in safety and training courses.

Never strike or abuse any equipment.

Keep the machine and tools in a safe and locked

place out of the reach of children.

Make sure that the all attached and related

equipment is properly maintained.

Signs and stickers that are important for your

safety and the care of the machine are included

with every machine. New signs and stickers can

be ordered using the spare parts list.

Protective equipment

Always use approved personal protective

equipment. Operators and other persons in the

work area must wear protective equipment,

including at a minimum:

Protective helmet

Hearing protection



Impact resistant eye protection with side

protection

Respiratory protection when appropriate

Protective gloves

Protective boots

Service and maintenance

Regular maintenance is a prerequisite for keeping

the machine a safe tool. Carefully follow the

operating instructions.

Use only authorized parts. Any damage or

malfunction caused by the use of unauthorized

parts is not covered by Warranty or Product

Liability.

Change damaged parts immediately.

Replace worn out components in good time.

For major service to the machine, contact

your nearest authorized Chicago Pneumatic

workshop.

When cleaning mechanical parts with solvent,

make sure that current health and safety

regulations are complied with and that

ventilation is satisfactory.

Machine tools

Keep the tools clean and in a good condition.

Check tools regulary and make sure that they

are sharp.



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