CHICAGO 31877 Installationshandbuch

½” ELECTRIC IMPACT WRENCH

Model

31877

SET UP AND OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Manual Revised 07i

Page 2SKU 31877 For technical questions, please call 1-800-444-3353.

SAVE THIS MANUAL

Keep this manual for the safety warnings and precautions, assembly, operating, inspec-

tion, maintenance and cleaning procedures. Write the product’s serial number in the back of the

manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

IMPORTANT SAFETY INFORMATION

In this manual, on the labeling, and all other information

provided with this product:

This is the safety alert symbol. It is used to alert you to potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid

possible injury or death.

DANGER indicates a hazardous situation which,

if not avoided, will result in death or serious

injury.

WARNING indicates a hazardous situation

which, if not avoided, could result in death or

serious injury.

CAUTION, used with the safety alert symbol,

indicates a hazardous situation which, if not

avoided, could result in minor or moderate

injury.

NOTICE is used to address practices not related

to personal injury.

CAUTION, without the safety alert symbol,

is used to address practices not related to

personal injury.

DANGERDANGER

WARNINGWARNING

CAUTIONCAUTION

NOTICENOTICE

CAUTIONCAUTION

Page 3SKU 31877 For technical questions, please call 1-800-444-3353.

GENERAL SAFETY RULES

WARNING! Read all instructions

Failure to follow all instructions listed below may result in electric shock,

re, and/or serious injury. The term “power tool” in all of the warnings listed

below refers to your line-operated (corded) power tool or battery-operated

(cordless) power tool.

SAVE THESE INSTRUCTIONS

KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

OBSERVE WORK AREA CONDITIONS. Do not use machines or power tools in damp,

wet, or poorly lit locations. Don’t expose to rain. Keep work area well lit. Do not use elec-

trically powered tools in the presence of ammable gases or liquids.

KEEP CHILDREN AWAY. Children must never be allowed in the work area. Do not let

them handle machines, tools, or extension cords.

STORE IDLE EQUIPMENT. When not in use, tools must be locked up in a dry location to

inhibit rust. Always lock up tools and keep out of reach of children.

DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for

which it was intended. Do not use inappropriate attachments in an attempt to exceed the

tool’s capacities.

USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attach-

ment to do the work of a larger industrial tool. Do not use a tool for a purpose for which it

was not intended.

DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught in

moving parts. Protective, electrically non-conductive clothes and non-skid footwear are

recommended when working. Wear restrictive hair covering to contain long hair.

USE EYE AND EAR PROTECTION. Always wear ANSI-approved chemical splash gog-

gles when working with chemicals. Always wear ANSI-approved impact safety goggles

at other times. Wear a full face shield if you are producing metal lings or wood chips.

Wear and ANSI approved dust mask or respirator when working around metal, wood,

and chemical dusts and mists.

DO NOT ABUSE THE POWER CORD. Do not yank it to disconnect it from the recep-

tacle. Do not carry tools by the cord.

DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over

or across running machines.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer perfor-

mance. Follow instructions for lubricating and changing accessories. Inspect tool cords c

and, if damaged, have them repaired by an authorized technician. The handles must be

kept clean, dry, and free from oil and grease at all times.

DISCONNECT POWER. Unplug when not in use, before servicing, and when changing

accessories.

10.

11.

12.

Page 4SKU 31877 For technical questions, please call 1-800-444-3353.

REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that keys and

adjusting wrenches are removed from the tool or machine work surface before plugging

it in.

AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position when

not in use and before plugging in. Do not carry any tool with your nger on the trigger,

whether it is plugged in or not.

OUTDOOR EXTENSIONS CORDS. When the equipment is operated outdoors, use

only extension cords intended or outside use. See chart under “Extension Cords: for the

proper AWG rating depending on the length of the cord(s) being used.

STAY ALERT. Watch what you are doing, use common sense. Do not operate any tool

when you are tired.

CHECK DAMAGED PARTS. Before using any tool, any part that appears damaged

should be carefully checked to determine that it will operate properly and perform its

intended function. Check for alignment and binding of moving parts; any broken parts or

mounting xtures; and any other condition that may affect proper operation. Any part that

is damaged should be properly repaired or replaced by a qualied technician. Do not use

the tool if any switch does not turn on and off properly.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded surfaces

such as pipes, radiators, ranges, and refrigerator enclosures.

REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use accessories

intended for use with this tool. Approved accessories are available from Harbor Freight

Tools.

DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS.

Read warning labels on prescriptions to determine if your judgment or reexes are im-

paired while taking drugs. If there is any doubt, do not operate the tool.

ONLY USE IMPACT SOCKETS. Sockets built for impact wrenches are specically de-

signed to withstand the force of the delivered blow. Any other socket may shatter, caus-

ing injury to the operator and damage to any nearby equipment.

People with pacemakers should consult their physician(s) before use. Electromagnetic

elds in close proximity to heart pacemaker could cause pacemaker interference or

pacemaker failure. In addition, people with pacemakers should:

• Avoid operating alone.

• Do not use with power switch locked on.

• Properly maintain and inspect to avoid electrical shock.

• Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI)

should also be implemented – it prevents sustained electrical shock.

Some dust created by power sanding, sawing, grinding, drilling, and other construction

activities, contains chemicals known [to the State of California] to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks and cement or other masonry products

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

Page 5SKU 31877 For technical questions, please call 1-800-444-3353.

Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work.

To reduce your exposure to these chemicals: work in a well ventilated area, and work

with approved safety equipment, such as those dust masks that are specially designed

to lter out microscopic particles. (California Health & Safety Code § 25249.5, et seq.)

The warnings, precautions, and instructions discussed in this instruction manual cannot

cover all possible conditions and situations that may occur. It must be understood by

the operator that common sense and caution are factors which cannot be built into this

product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

GROUNDING

Improperly connecting the grounding wire can result in electric

shock.

Check with a qualied electrician if you are in doubt as to whether

the outlet is properly grounded. Do not modify the power cord

plug provided with the tool. Do not use the tool if the power cord

or plug is damaged. If damaged, have it repaired by a service

facility before use. If the plug will not t the outlet, have a proper

outlet installed by a qualied electrician.

Double Insulated Tools: Tools with Two Prong Plugs

Tools marked “Double Insulated” do not require

grounding. They have a special double insula-

tion system which satises OSHA requirements

and complies with the applicable standards of

Underwriters Laboratories, Inc., the Canadian

Standard Association, and the National Electrical

Code. (See Outlets for 2-Prong Plug.)

Double insulated tools may be used in either of

the 120 volt outlets shown in the illustration to

the right. (See Outlets for 2-Prong Plug.)

Extension Cords

Grounded tools require a three wire extension cord. Double Insulated tools can use

either a two or three wire extension cord.

As the distance from the supply outlet increases, you must use a heavier gauge exten-

sion cord. Using extension cords with inadequately sized wire causes a serious drop in

voltage, resulting in loss of power and possible tool damage.

(See Table A.)

24.

WARNINGWARNING

Outlets for 2-Prong PlugOutlets for 2-Prong Plug

Page 6SKU 31877 For technical questions, please call 1-800-444-3353.

The smaller the gauge number of the wire, the greater the capacity of the cord. For ex-

ample, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Table A.)

When using more than one extension cord to make up the total length, make sure each

cord contains at least the minimum wire size required. (See Table A.)

If you are using one extension cord for more than one tool, add the nameplate amperes

and use the sum to determine the required minimum cord size.

(See Table A.)

If you are using an extension cord outdoors, make sure it is marked with the sufx “W-A”

(“W” in Canada) to indicate it is acceptable for outdoor use.

Make sure the extension cord is properly wired and in good electrical condition. Always

replace a damaged extension cord or have it repaired by a qualied electrician before

using it.

Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD LENGTH

25 Feet 50 Feet 75 Feet 100 Feet 150 Feet

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A * Based on limiting the line voltage drop to ve volts at 150% of the rated amperes.

Symbology

Double Insulated V~ Volts Alternating Current

Canadian Standards Association AAmperes

Underwriters Laboratories, Inc. n0xxxx/min. No Load Revolutions per Minute

(RPM)

Page 7SKU 31877 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Motor 120 V~, 60 Hz, 7 A; 2100 RPM

Power 2400 BPM: 240 ft-lb Torque

Drive 1/2”

UNPACKING

When unpacking, check to make sure that the item is intact and undamaged. If any

parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover

of this manual as soon as possible.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning

of this manual including all text under subheadings therein before set up or use

of this product.

General Guidelines

Use sockets designed for impact wrench use.

Do not use sockets with drives smaller than

1/2”. You may use impact socket adapters to

use impact sockets with drives greater than

1/2”.

Only use socket extensions designed for

impact use.

Pressing the top of the ROCKER SWITCH

(6) up will cause the ANVIL (16) to move in

a counterclockwise direction. This will com-

monly loosen the fastener.

Pressing the bottom of the ROCKER SWITCH down will cause the ANVIL to move in a

clockwise direction. This will commonly tighten the fastener.

“Breaking Loose” Fasteners

Note: This procedure is used when a fastener becomes “frozen”, typically due to corrosion.

This procedure assumes that the threads are standard (clockwise to tighten, counter

clockwise to loosen). If the threads are reversed, you must reverse the switch directions

contained herein.

Spray silicon or another appropriate lubricant on the fastener and allow it to sit for 15-30

minutes.

Rapidly press the ROCKER SWITCH (6) up and then down. This will cause the ANVIL

(16) change direction rapidly and loosen the bolt.

230373230373

Figure 1 -- Operation

Rocker Switch

(# 6)

Anvil

(# 16)

Figure 1 -- Operation

Rocker Switch

(# 6)

Anvil

(# 16)

Page 8SKU 31877 For technical questions, please call 1-800-444-3353.

MAINTENANCE

Risk of serious personal injury from accidental starting or electric

shock. Turn the Power Switch of the tool to its “OFF” position and

unplug the tool from its electrical outlet before performing any

inspection, maintenance, or cleaning procedures.

Damaged equipment can fail, causing serious personal injury.

Do not use damaged equipment. If abnormal noise or vibration

occurs, have the problem corrected before further use.

BEFORE EACH USE, inspect the general condition of the tool. Check for loose screws,

misalignment or binding of moving parts, cracked or broken parts, damaged electrical

wiring, and any other condition that may affect its safe operation.

AFTER USE, clean external surfaces of the tool with clean, moist cloth.

WARNING! If the supply cord of this power tool is damaged, it must be replaced

only by a qualied service technician.

Brushes

Note: Both BRUSHES (3) must be replaced at the

same time.

The BRUSHES must be changed when

less than 3/8” remains or when perfor-

mance noticeably degrades.

Remove the BRUSH CAP (5) using a large,

at-head screwdriver.

Remove the BRUSH and replace.

Replace the BRUSH CAP.

Lubrication

Note: The following procedures should only be attempted by a qualied technician. The in-

structions are only provided for their reference. Refer to the Parts Diagram for num-

bered call-outs.

The gears must be lubricated after every 30 hours of continuous use or 50 hours of inter-

mittent use.

Open the GEAR CASE (13) by removing the four SCREWS (12).

Liberally apply a high temperature grease (standard automotive wheel grease is suf-

cient). to the THRUST WASHER (14), the back of the ANVIL (16), IMPACTOR (19),

SPRING (21), and GEARS (22 & #27).

Replace the ANVIL and GEAR CASE.

WARNINGWARNING

Brush

(# 3)

Brush Cap

(# 5)

Figure 2 -- Brush Replacement

Brush

(# 3)

Brush Cap

(# 5)

Figure 2 -- Brush Replacement

Page 9SKU 31877 For technical questions, please call 1-800-444-3353.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR

DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE

BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE

ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER

INSTALLATION OF REPLACEMENT PARTS THERETO.

PARTS LIST

Part Description Q’ty

1 Armature* 1

2 Field 1

3 Brush Assembly 2

4 Brush Holder 2

5 Brush Cap 2

6 Switch 1

7 Plug 1

8 Cord 1

9 Ball Bearing 1

10 Ball Bearing* 1

11 Bearing Retainer 1

12 Screw 6

13 Gear Case* 1

14 Thrust Washer* 1

15 Bearing & Seal 1

16 Anvil Assembly* 1

17 Spring 1

18 Detent Pin 1

19 Impactor 1

20 Steel Ball 25

21 Spring 1

22 Gear & Cam 1

23 Steel Ball 2

Part Description Q’ty

24 Bearing 1

25 Washer 2

26 Needle Bearing 2

27 Gear & Pinion* 1

28 Gasket 1

29 Gear Case Cover* 1

30 Fan Bafe 1

31 Wire Connector 1

32 Rubber Clip 1

33 Handle Cover 1

34 Field Case 1

35 Screw 2

36 Cord Clamp* 1

37 Switch Support 1

38 Screw* 6

39 O-Ring* 1

40 End Cap 1

41 Receptacle 6

42 Cord Sheath 1

44 Terminal 2

45 Roll Pin 1

46 Washer 1

47 Name Plate 1

*Note:

1. Includes 9, 10, & 11.

10. Before assembling bearing into rubber boot, coat O.D. with grease.

13. Includes 15.

14. When assembling, make sure bevel side is towards the ears of the anvil.

16. Includes 17 & 18.

27. Includes 26.

29. Includes 24.

36. Convex side towards cable.

38. Torque from 22 to 27 in-lb.

39. Fits on bearing O.D.

Page 10SKU 31877 For technical questions, please call 1-800-444-3353.

ASSEMBLY DIAGRAM

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts.

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