CIMCO Genius Bedienungsanleitung
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Operating instructions for
CIMCO-Werkzeugfabrik - D-42855 Remscheid - www.cimco.de
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Contents
1 General information
1.1 Components of these operating instructions
1.2 Before start-up
1.3 Reading these operating instructions
1.4 Illustrations and technical alterations
1.5 Translations
1.6 Storage
1.7 Further information
2 Safety information
2.1 General safety information
2.2 Emphasis in these operating
instructions
2.3 Intended use
2.4 Residual risk
3 Technical data
4 Description of appliance and functional
principle
4.1 Functional principle
4.2 Scope of delivery / performance features
4.3 Changing crimping inserts
4.4 Start-up
4.5 Crimping
4.6 Cutting
4.7 Hole punching
4.8 Permitted / not permitted
4.9 LED function
5 Scope of application
6 Rechargeable battery
6.1 Rechargeable battery technology
6.2 Type of battery
6.3 Charging the battery
6.4 Safety information for Li-Ion rechargeable
batteries
6.5 Disposal of Li-Ion rechargeable batteries
7 Packaging, storage and
disposal
7.1 Sensitivity
7.2 Packaging and temporary storage
7.3 Disposal
8 Cleaning, monitoring, repairs,
inspections
8.1 Regular cleaning after use
8.2 Regular monitoring
8.3 Faults / correction of faults
8.4 Inspection and maintenance of the GENiUS
hydraulic system
9 Customer service
10 EC Declaration of Conformity
1 General information
1.1 Components of these operating
instructions
The following form part of these operating instruc-
tions:
• GENiUS hydraulic system
• Crimpinghead,300mm2and 185 mm2
• Cuttingandpunchinghead
• Rechargeablebattery
,appropriatefortheGENiUS
hydraulic system
Instructions for the battery charger and the battery
supplied are fully covered by the producer‘s opera-
ting instructions (see mention on the charger and
the battery). CIMCO Werkzeugfabrik does not pro-
vide a guarantee of completeness.
1.2 Before start-up
It is essential to keep the following in mind:
• Checkingthecompletenessofdeliveryandmo-
nitoring
the delivery with regard to any transport
damage
• Thesafetyregulations
• Theoperatinginstructions
1.3 Reading these
operating instructions
For use and charging of the battery, read the
producer‘s operating instructions for the charger
and the battery. If you have any questions after
readingtheseoperatinginstructions,pleasegetin
touch with the producers or your nearest customer
service point (see guarantee card for addresses).
We will not accept any liability for damage or faulty
operation resulting from disregard of the operating
instructions.
1.4 Illustrations and technical alterations
Illustrations may deviate from actual appliances
and are not binding on our part. In order to comply
with rapidly changing customer demands, we re-
serve the the right to make technical alterations to
the machines without prior notice.
1.5 Translations
The German language version of these operating
instructions is the sole legally valid version.
1.6 Storage
Store these operating instructions in
a safe place.
1.7 Further information
Producer
CIMCO Werkzeugfabrik
42855Remscheid,Germany
Country of origin Switzerland
Valid for GENiUS hydraulic system
2 Safety information in
compliance with EN
2.1 General safety information
WARNING Please read all safety informa-
tion and instructions. Failure to comply with the
safety information and instructions may cause
electricshock,fireand/orseriousinjury.
Please keep all safety information and instruc-
tions for future reference.
The term „electric tool“
used in the safety information refers to mains-ope-
rated electric tools (with mains cable) and to batte-
ry-operated electric tools (without mains cable).
1) Safety in the workplace
a) Keep your work space clean and well lit. Un-
tidy and poorly lit work spaces can lead to acci-
dents.
b) Do not work with the electric tool in an envi-
ronment where there is danger of explosion,
or which contains flammable liquids, gases
or various kinds of dust. Electric tools create
sparks that may ignite dust or vapour.
c) Keep children and other persons away while
using the electric tool.
Ifdistracted,youmaylosecontroloftheappli-
ance.
2) Electrical safety
a) Avoid physical contact with earthed sur-
faces, such as those of pipes, heaters, sto-
ves and refrigerators. There is an increased
risk of electric shock if your body is earthed.
b) Keep electric tools away from rain or
moisture. Ifwater penetratesthe electrictool,
this will increase the risk of electric shock.
3) Safety of persons
a) Be observant, pay attention to what you are
doing and be sensible when working with an
electric tool. Do not use an electric tool if
you are tired or under the influence of drugs,
alcohol or medication. A moment‘s inattention
when using the electric tool can lead to serious
injury.
b) Wear personal protective equipment and al-
ways wear safety glasses. Wearing personal
safety equipment, such as a dust filter mask,
non-slipsafetyshoes,safetyhelmetorearpro-
tectors, appropriate to the type of tool and its
usewillreducetheriskofinjury.
c) Avoid accidental start-up. Make sure that the
electric tool is switched off before you con-
nect it to the power supply and/or the batte-
ry, pick it up or carry it. If you have your finger
on the switch when carrying the electric tool or
connect the appliance to the power supply when
itisswitchedon,thismayleadtoaccidents
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d) Remove any adjustment tools or spanners
before switching on the electric tool. A tool or
spanner in a rotating part of the appliance can
leadtoinjuries.
e) Avoid any unusual posture or position. En-
sure that you are standing securely and keep
your balance at all times. Ifyoudoso,youwill
be able to control the tool better in unexpected
situations.
f) Wear suitable clothing. Do not wear wide
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewellery or long hair
may be caught up in moving parts.
4) Use and handling of the electric tool
a) Do not overload the appliance. Use the elec-
tric tool appropriate for your task. If you use
the appropriate tool, you will work better and
more safely in the specified area of work.
b) Do not use any electric tool with a defective
switch. An electric tool that cannot be switched
on and off is dangerous and must be repaired.
c) Pull the plug out of the socket and/or remo-
ve the battery before adjusting the appli-
ance, exchanging accessories or putting
the appliance away. These safety precautions
will prevent accidental start-up of the tool.
d) Keep electric tools not in use out of the re-
ach of children. Do not allow any person to
use the appliance who is not familiar with it
or has not read these instructions. Electric
tools are dangerous if used by inexperienced
persons.
e) Take good care of electric tools. Check
whether the moving parts are functioning per-
fectly and without jamming, whether parts are
broken or damaged in such a way as to have
a detrimental effect on the function of the tool.
Have damaged parts repaired before using
the appliance. Many accidents are caused by
poorly maintained electric tools.
f) Keep the cutting tools sharp and clean.
Well-maintained cutting tools with sharp cutting
edgeswilljamlessfrequentlyandareeasierto
guide.
g) Use the electric tool, accessories, inserted
tools etc. according to these instructions.
Take the operating conditions and the task
to be carried out into account. Using electric
tools for tasks other than those for which they
were intended can lead to dangerous situa-
tions.
5) Use and handling of the battery tool
a) Only charge the batteries in chargers re-
commended by the producer. There is a risk
of a charger intended for a particular type of
battery catching fire if it is used for other batte-
ries.
b) In electric tools, use only the batteries inten-
ded for the tool. Using other batteries may lead
toinjuriesandtheriskoffire.
c) Keep batteries not in use away from paper
clips, coins, keys, nails, screws or other
small metal objects that could cause a brid-
ging of the contacts. A short-circuit between
battery contacts can cause burns or fire.
d) Ifthebatteryisusedwrongly,itmayleakfluid.
Avoid skin contact with the battery. If the flu-
id accidentally comes in contact with skin,
rinse off with water. If the fluid comes in
contact with the eyes, also get medical at-
tention. Leaking battery fluid may cause skin
irritation or burns.
6) Service
a) Only allow qualified experts to repair your
electric tool, using only authentic replace-
ment parts. This will ensure that the safety of
the tool is retained.
2.2 Special emphasis in these operating
instructions
Read the safety information in these operational
instructions and always keep it in mind! Special
emphasis in this safety information is shown as
follows:
Marks an instruction that may lead to
injury or death if not complied with..
Marks an instruction that may lead to
damage to the appliance or property if not complied
with.
Marks explanatory information or a special
instruction.
Listed points
Straightforward listed points are
marked with the symbol
•beforetheline:
• 1.Sampleline
• 2.Sampleline
Steps (where you do something!) are marked with
an arrow in front of the line:
1. Step
2. Step
Follow the sequence of stepsn.
2.3 Intended use
The GENiUS hydraulic system is used for crimping
and cutting cables with the corresponding cable
lugs,aswellasforholepunching sheet metal.In
the GENiUS hydraulic system, only
crimping inserts may be used that are
designed by the producer for a pressing strength of
60kN.
2.4 Residual risk
Ifthemachineisusedimproperly,theoperatormay
crush his/her fingers.
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3 Technical data
GENiUS hydraulic system
Nominalcapacity 320W
Voltage 18 V DC
Machine monitoring electronic
Sound pressure level 81 dB
Uncertainty 3 dB
Sound power level 92 dB
Uncertainty 3 dB
Vibration level 1.16m/s2
Uncertainty (K) 1.5m/s2
Power transmission hydraulic
Shearforceonthepiston 60kN
Weightwithbattery 2.750kg
Li-Ion rechargeable battery capacity 18V/1.6 Ah
(Guideline values, we reserve the right to make
changes)
The vibration emission value given was measured
inaccordancewith EN60745-1and can beused
for comparison with other electric tools.
During use of the hydraulic system, the
vibration emission value may diverge from the
given value. The vibration emission value is
independent of the manner in which the hy-
draulic system is used.
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Loops for
carrying strap Upper and lower
crimping inserts
Emergency stop
Start switch
Locking ring
Crimping head
LED
On / Off switch
4 Description of appliance and
functional principle
4.1 Functional principle
GENiUS hydraulic system
upto60kNpressingstrength
The hydraulic system has electro-hydraulic function; the
hydraulic pump is driven by an electric
motor. The oil pressure takes effect on the working
piston,whichispressurisedonlyononeside.The
working piston moves forward to act on the
piston rod in the crimping head. The lower
crimping insert is moved forward until
it impacts on the upper crimping insert.
Onceitreachesthisposition,a
hydraulic valve switches over and the lower
crimping insert returns to the
home position.
Max. 3
crimping,
punching and
cutting
processes
per minute
Machine‘s year
of construction
=
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4 Description of appliance and
functional principle
4.2 Performance features
Rechargeable
battery
GENiUS hydraulic system
Crimping head
Performance features:
-Headscanberotatedafull360°!
- Automatic return after
maximumpressingstrengthof60kNisreached
-Quickchangesystemforcrimping,cuttingand
hole punching head
-Itispossibletointerruptthecrimping,cutting
or punching process
(by releasing the start switch)
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4 Description of appliance and
functional principle
4.3 Changing crimping inserts
1. Open the crimping
head
3. Place the crimping
insert in the lower
section of the
crimping head
4. Place the crimping
insert in the upper
section of the
crimping head
5. Close the crimping head
Additional safety instructions:
Beforechangingthecrimpinginserts,removethebatteryortakethecrimpingheadout
of the machine. Do not change the crimping inserts until this has been done.
2. To remove the crimping
insets,pushthemout
to the side
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1. Pull back the locking
ring and insert the
appropriate head
2. Check that the head is correctly locked.
The edge of the locking device on the head
must be covered by the locking ring.
4. Switchonmachine,
green LED lights up
4 Description of appliance and
functional principle
4.4 Start-up
3. Insert battery
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4 Description of appliance and
functional principle
4.5 Crimping
1. Insert cable into
the crimping head
3. Carry out crimping while the start switch is pressed.
The crimping process has been correctly completed
when the lower cheek plate returns to the home
position by itself
2. Push terminal lug onto
the cabl
Emergency stop function
Pressing the emergency
stop will automatically
retract the lower
crimping insert.
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4 Description of appliance and
functional principle
4.6 Cutting
1. Place the cable in the
cutting head
2. Carry out cutting procedure while pressing the start
switch. The cut has been correctly completed when
the cutting knife returns to home position by itself or
the cable has been completely cut through.
Emergency stop function
Pressing the emergency
stop will retract the cutting
knives automatically
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4 Description of appliance and
functional principle
4.7 Hole punching
1. The sheet metal hole
puncher to be used is to
be mounted in the
punching head..
4. Carry out punching while pressing the start switch.
The punching process has been correctly completed
once the sheet metal has been punched right through
without any residue.
Important:
The punching process
must then be stopped
immediately If it is
continued until automatic
switch-off,itcanleadto
destruction of the hole
punchers.
2. Afteranappropriateholehasbeenpre-drilled,the
hole puncher plus the die and the tie bolt are
introduced into the hole and then locked finger-tight
with the punch
Emergency stop function
Pressing the emergency
stop will retract the hole
puncher automatically..
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