CK WORLDWIDE CK24 Bedienungsanleitung

CK24V-25-RSF FX

Head Style Standard #

CK24-12-2 FX

CK24-12-R FX

CK24-25-R FX

CK24V-12-2 FX

CK24V-25-2 FX

CK24V-12-R FX

CK24V-25-R FX

Cable lengtH

25ft (7.6m)

CK24-25-2 FX

2 Piece

1 Piece

2 Piece

1 Piece

Flex Head

with Valve

Flex Head

w/o Valve

SuperFlex #

CK24-12-2SF FX

CK24-12-RSF FX

CK24-25-RSF FX

CK24V-12-2SF FX

CK24V-25-2SF FX

CK24V-12-RSF FX

CK24-25-2SF FX

12½ft (3.8m)

CK WORLDWIDE INC.

WARRANTY:

CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to

be free of defects in materials and workmanship. CK Worldwide, Inc. limits this

warranty to replacement of the product or parts thereof and excludes liability for

injury, property damage or economic loss attributable to product use or misuse.

In any event, CK Worldwide, Inc. will only be responsible for its products when

used with accessory items manufactured by CK Worldwide, Inc.

INSTALLATION:

Before using this torch, - tighten regulator, hose and power cable ﬁttings with

proper wrenches. Using small pliers, securely tighten all knurled hose ﬁttings

(Slide the torch handle back for access to the torch connections). Purge the

regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these

steps will ensure contamination free welds. Repeat this procedure whenever

torch or regulator ﬁttings have been detached.

CONNECTION

DIAGRAM:

CAUTION:

Personal harm will result from touching the hot parts of a TIG torch without

insulative protection, or from looking directly or indirectly at an arc or reﬂected

arc. At no time should bare skin be exposed to a welding arc.

TUNGSTEN

PREPARATION:

GRINDING PREPARATION:

Use a 60 Grit or ﬁner aluminum

oxide wheel

EXTENSION INSTRUCTION:

STANDARD PARTS

General Purpose:

Flat:

1/4 to 1/2 x Diameter

Taper:

2 to 3 x Diameter

3 x Diameter from end of cup.

END PREPARATION:

DCSP (EN)

General Purpose:

Ball tip by arcing on clean metal

at low current DCRP (EP) then

slowly increase current to form

the desired ball diameter.

The included angle determines weld

bead shape and size. Generally,

as the included angle increases,

penetration increases and bead

width decreases.

Maximum extension:

6 x Diameter from end of cup.

(In draft - free areas)

Ball:

Maximum 1 x Diameter

Remove sharp point to leave a

truncated point with a ﬂat spot.

Diameter of ﬂat spot determines

amperage.

3 x Diameter from end of cup.

Shape tungsten by grinding

logitudinally, never radially.

ACHF

General Purpose:

GAS LENS PARTS

General Purpose:

INFORMATION

CHART:

ARGON FLOW

- ALUMINUM

ARGON FLOW

- FERROUS METALS

WELDING CURRENT (AMPS)

- TUNGSTEN TYPE

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

DCSP

Thoriated

DCSP

Pure

Thoriated

Pure

.020 (0.50)

.040 (1.00)

1/16 (1.60)

3/32 (2.40)

1/8 (3.20)

5/32 (4.00)

3/16 (4.80)

1/4 (6.40)

Cup

Size

Electrode

Diameter

in inches

(mm)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-45 (12-21)

5-8 (3-4)

5-12 (3-6)

8-15 (4-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-40 (12-19)

30-55 (14-26)

5-8 (3-4)

5-10 (3-5)

8-10 (4-5)

8-12 (4-6)

12-25 (6-12)

20-35 (10-17)

10-15 (5-7)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-18 (5-9)

15-25 (7-12)

20-35 (10-17)

25-50 (12-24)

5 - 20

20 - 80

80 - 150

150 - 250

240 - 350

400 - 500

475-800

700 - 1100

5 - 15

15 - 70

70 - 130

150 - 220

220 - 330

375 - 475

475-800

5 - 20

15-80

70 - 150

140 - 235

220 - 325

300 - 425

400 - 525

500 - 700

5 - 15

10 - 60

50 - 100

100 - 160

150 - 210

200 - 275

250 - 350

325 - 700

4 or 5

4, 5 or 6

6, 7 or 8

7, 8 or 10

8 or 10

10 750 - 1000

1 PIECE

CABLE ASSEMBLY

2 PIECE

CABLE ASSEMBLY

CK WORLDWIDE INC. PHONE: (253) 854-5820 www.ckworldwide.com

3501 “C” ST. N.E. PHONE: (800) 426-0877 ck@ckworldwide.com

AUBURN, WA. 98002 FAX: (253) 939-1746

USA

IMPORTANT !!

READ AND UNDERSTAND THE

INFORMATION CONTAINED IN THIS

MANUAL BEFORE OPERATING THE EQUIPMENT !

TECHNICAL INFORMATION

TIG TORCH MANUAL

RATING @ 100% DUTY CYCLE:

COOLING METHOD:

HEAD ACCESSORIES:

POWER CABLE ADAPTOR:

90 AMP ACHF OR DCSP

GAS COOLED

8 SERIES HEAD ACCESSORIES

1PCA

CK24 & CK24V FLEX

CK24F

aCCeSSOry IteMS reQuIred FOr COMplete InStallatIOn:

MOdel SeleCtOr - tOrCH paCKageS

PARTS:

CK24 FLEX........................

CK 2 4 V F L E X . . . . ..................

100VK .......................

200H ........................

100HV ........................

112CN ....................

125CN ....................

56Y38R ...............

56Y38RSF ...............

56Y97R ................

56Y97RSF ................

56Y38-2 ..................

56Y38-2SF .................

56Y97-2 ..................

56Y97-2SF .................

100R .........................

45V09 ......................

45V09SF .....................

45V10 ......................

45V10SF .....................

80THS....................

2AN......................

3HF.........................

5PF.........................

1PFN......................

1PF..........................

SL2.....................

SL2-25...................

SL2-35...................

SL2-35M..................

PART NUMBER DESCRIPTION

PARTS LIST:

Torch Body, Rigid, 70 degree, 80 Amp

Torch Body with Valve, Rigid, 70 degree, 80 Amp

Gas Valve, Top Mounted

Handle

Handle For Valved Torch

Power Cable with Fittings, 12-1/2 ft.

Power Cable with Fittings, 25 ft.

Power Cable Assembly, Hi-Flex 1 Piece, 12-1/2 ft.

Power Cable Assembly, Super Flex 1 Piece, 12-1/2 ft.

Power Cable Assembly, Hi-Flex 1 Piece, 25 ft.

Power Cable Assembly, Super Flex 1 Piece, 25 ft.

Power Cable Assembly, Hi-Performance 2 Piece, 12-1/2 ft.

Power Cable Assembly, Super Flex 2 Piece, 12-1/2 ft.

Power Cable Assembly, Hi-Performance 2 Piece, 25 ft.

Power Cable Assembly, Super Flex 2 Piece, 25 ft.

O-Ring

Gas Hose with Fittings, 12-1/2 ft.

Gas Hose with Fittings, 12-1/2 ft., Super Flex

Gas Hose with Fittings, 25 ft.

Gas Hose with Fittings, 25 ft., Super Flex

Heat Shield

Gas Nut

Hose Fitting

Power Cable Fitting

Tweco Power Cable Adapter

Dinse 25 Power Cable Adapter

Dinse 35 Power Cable Adapter

Dinse 35 Flow-thru Gas Power Cable Adapter

CK24 FLEX

CK24V FLEX

80THS

100VK

100HV

100R

(2 REQ’D)

80THS

200H

ACCESSORIES:

56Y38RSF(12-1/2 ft.) 56Y97RSF(25 ft.)

112CN (12-1/2 ft.) 125CN (25 ft.)

45V09SF(12-1/2 ft.) 45V10SF(25 ft.)

56Y38-2SF(12-1/2 ft.) 56Y97-2SF(25 ft.)

56Y38R (12-1/2 ft.) 56Y97R (25 ft.)

45V09 (12-1/2 ft.) 45V10 (25 ft.)

56Y38-2 (12-1/2 ft.) 56Y97-2 (25 ft.)

2AN 3HF

5PF

1PFN

1PF 1PF

Size Suffix Inches Millimeters

020 .020" .5mm

040 .040" 1.0mm

116 1/16" 1.6mm

332 3/32" 2.4mm

418 1/8" 3.2mm

532 5/32" 4.0mm

TUNGSTEN ELECTRODE CONVERSION CHART

8 SERIES HEAD ACCESSORIES

CUP COLLET BODY COLLET HEATSHIELD TORCH

STANDARD STANDARD STANDARD

8C20 (53N15)

8C40 (53N16)

8C116 (53N14)

8C332 (24C332)

80THS8CB20 (53N17)

8CB40 (53N18)

8CB116 (53N19)

8CB332 (24CB332)

CERAMIC - LONG

8C4L (53N28) 8C6L (53N26)

ALUMINA - GAS LENS

2AG4 (53N58)

2AG5 (53N59)

2AG6 (53N60)

2AG7 (53N61)

GAS LENS GAS LENS GAS LENS

8CG20 (53N62)

8CG40 (53N63)

8GHS

2GL20 (45V41)

2GL40 (45V42)

2GL116 (45V43)

2GL332 (45V44)

8CG116 (53N64)

8CG332 (24GLC332)

WEDGE

8CG116GS

8CG332GS

CERAMIC

8C4 (53N24)

8C5 (53N25)

8C6 (53N27)

ALUMINA

8A1 (A53N23)

8A4 (A53N24)

8A5 (A53N25)

8A6 (A53N27)

GAS LENS

CERAMIC - LONG

8C4L (53N28) 8C6L (53N26)

CERAMIC

8C4 (53N24)

8C5 (53N25) 8C6 (53N27)

ALUMINA

8A1 (A53N23)

8A4 (A53N24)

8A5 (A53N25)

8A6 (A53N27)

GAS LENS

8GL332 8C332 (24C332)

CK WORLDWIDE INC.

APPLICATIONS OF:

STANDARD PARTS:

ARE FOR GENERAL PURPOSE USE.

WEDGE COLLETS:

IMPROVE ARC STARTING.

IMPROVE ARC STABILITY.

IMPROVE ARC CONTROL.

CERAMIC (LAVA) CUPS:

ARE USED WHEN REFLECTED HEAT IS

HIGH.

ALUMINA CUPS:

ARE USED FOR GENERAL PURPOSE,

AND WHEN IMPACT RESISTANT CUPS

ARE REQUIRED.

GAS LENS PARTS:

ARE USED TO REDUCE TURBULENCE

AND IMPROVE SHIELD GAS COVERAGE

PATTERNS,

INCREASES DUTY CYCLE OF TORCH

AND INCREASES TUNGSTEN STICK

OUT.

SHORT (STUBBY) PARTS:

ARE USED TO SHORTEN THE OVERALL

LENGTH OF THE TORCH HEAD.

REDUCES DUTY CYCLE OF TORCH

GAS SAVER

PARTS:

ARE USED TO SAVE UP TO 40% ON GAS

CONSUMPTION.

ARE USED TO SAVE UP TO 60% ON

CONSUMABLE PARTS.

ARE USED TO CLEARLY SEE THE WELD

PUDDLE.

ARE USED TO ACHIEVE GAS LENS 3

CK WORLDWIDE INC.

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