Clack WS 1 Kurzanleitung
Clack WS 1 water softener valve –parts and operational manual
Bypass Valve
The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure
in order to perform control valve repairs or maintenance. The WS 1 bypass valve is particularly unique in
the water treatment industry due to its versatility and state of the art design features. The 1″ full flow
bypass valve incorporates four positions including a diagnostic position that allows service personal to
work on a pressurized system while still providing untreated bypass water to the facility or residence.
It’s completely non-metallic, all plastic design allows for easy access and serviceability without the need
for tools.
The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene. All
seals are self-lubricating EPDM to help prevent valve seizing after long periods of non-use. Internal 0-
rings can easily be replaced if service is required.
The bypass consists of two interchangeable plug valves that are operated independently by red arrow
shaped handles. The handles identity the flow direction of the water. The plug valves enable the bypass
valve to operate in four positions.
Normal Operation Position: The inlet and outlet handles point in the direction of flow indicated by the
engraved arrows on the control valve. Water flows through the control valve during normal operation
and this position also allows the control valve to isolate the media bed during the regeneration cycle.
2. Bypass Position: The inlet and outlet handles point to the center of the
bypass, the control valve in isolated from the water pressure contained in the plumbing system.
Untreated water is supplied to the plumbing system.
3. Diagnostic Position: The inlet handle points in the direction of flow and the
outlet handle points to the center of bypass valve, system water pressure is allowed to the control valve
and the plumbiiig system while not allowing water to exit from the control valve to the plumbing.
4. Shut Off Position: The inlet handle points to the center of the bypass valve and
the outlet handle points in the direction of flow, the water is shut off to the plumbing system. If water is
available on the outlet side of the softener it is an indication of water bypass around the system (i.e. a
plumbing connection somewhere in the building bypasses the system).
Front Cover and Drive Assembly for WS1 Clack water softener valve
Drawing No. Order No. Description Quantity
1 V3175-01 WS 1 Front Cover ASY 1
2 V3107-01 WS 1 Motor 1
3 V3106-01 WS 1 Drive Bracket & Spring Clip 1
4 V3108 WS 1 PC Board 1
5 V3110 WS 1 Drive Geart 12×36 3
6 V3109 WS 1 Drive Gear Cover
V3002 WS 1 Drive ASY
Not Shown 173186 WS Transformer ttOV-t2V
* Drawing number parts 2 through 6 may be purchased as a complete assembly, part ‘5/3002.
Drive Cap Assembly, Dowoflow Piston, Upflow Piston, Regenerant Piston and Spacer Stack Assembly for
WS1 Clack Water Softener
Drawing No. Order No. Description Quantity
1 V3005 WSI Spacer Stack Assembly 1
2 V3004 Drive Cap ASY 1
3 V3135 0-ring 228 1
4a V3011* WS 1 Piston Downflow ASY 1
4b V301 1-01 WS1 Piston Upflow ASY 1
5 V3174 WS 1 Regenerant Piston 1
6 V3180 0-ring 337 1
V3O11 is labeled with DN and V3011-01 is labeled with UP.
Note: The regenerant piston is not used in backwash only applications.
Injector Cap, Injector Screen, Injector, Plug and 0-Ring
Drawing No. Order No. Description Quantity
1 V3176 Injector Cap 1
2 V3152 0-ring 135 1
3 V3177 Injector Screen 1
4 V3010-IZ WS 1 Injector ASY Z Plug 1
V3010-1A WS1 INJECTOR ASYABLACK
V3010-IB WS1 INJECFORASY B BROWN
V3010-IC WS1 INJECTOR ASY C VIOLET
V30I0-ID WS1 INJECTOR ASYDRED
V3010-1E WS1 INJECTOR ASYE WHITE
5 V3010-IF WS1 INJECTOR ASYFBLUE
V3010-IG WS1 INJECTOR ASY G YELLOW
V3010-1H WS1 INJECTOR ASYHGREEN
V3010-1I WS1 INJECTOR ASY I ORANGE
V3010-1J WS1 INJECTOR ASY J LIGHT BLUE
V3010-1K WS1 INJECTOR ASY K LIGHT GREEN
Not Shown V3170 0-ring011
Not Shown V3171 0-ring 013
*The injector ping and the injector each contain one 011 (tower) and 013 (upper) 0-ring.
Note: For downflow, injector is located in the down hole and injector plug in the up hole. For a filter that
only backwashes, injector plugs are located in both holes, and regenerant piston must be removed.
Refill and Refill Port Plug
Drawing No Order No. Description Quantity
1 V3195-01 WS Refill Port Plug ASY This part is required for backwash
only systems
2 H4615 Elbow Locking Clip
3 JCP-P-6 Polytube insert 3/8
4 JCPG-6PBLK Nut 3/8
5 014613 Elbow Cap 318
6 V3163 0-ring019 1
7 V3165_01* WS 1 RFC Retainer ASY
8 V3182 WS1RFC 1
Not Shown H4650 Elbow 1/2″ with nut and insert Option
Drain Line-3/4″
Drawing No. Order No. Description Quantity
I 114615 Elbow LockingClip 1
2 PKPIOTS8-BULK Polytube insert 5/8 Option
3 V3I92 WS1 Nut 3/4 Drain Elbow Option
4 V3158-01 WS 1 Drain Elbow ¾ Male ASY 1
5 V3163 0-ring 019 1
6 V3159-Ol WS1 DLFC Rotairrr ASY 1
VS 162-007WS DLFC 0.7 rpm for 3/4
V3162-010 WS1 DLFC I.) Gpm for 3/4
V3162-013 WS 1 DLFC 1.3 gym for 3/4
V3162-0I7 WS1 DLFC l.7gimc for 3/4 0ne
V3162-022 WS1 DLFC 2.2 ppm for 3/4 DLFC
V3162-027 WS1 DLFC 2.7 gpm for /3/4 must be
used if ¾”
fitting is used
7 V3I62-032 WS1 DLFC 3.2 fgpm or 3/4
VS l62-042 WS1 DLFC 4.2 gym for 314
V3162-053 WS1 DLPC 5.3 gym for 3/4
V3162-065 WS1 DLFC 6.5 gym for 3/4
VS 3162-075 6’Sl DLFC 7.5 gym for 3/4
V3162-090 WSI DLFC 9.0 ppm for 3/4
V3162-I00 WSI DLFC 10.0 gpm for 3/4
Valves are shipped without drain line flow control (DLFC) —install DLPC before using. Valves are shipped
without ¾” nut for drain elbow (polytube installation only) and 5/8″ polytube installation only).
Drawing No. Order No. Description Quantity
1 H4615 Elbow Locking Clip 1
2 V3008-02 WS Drain FTG 1 Straight 1
3* V3166 WS 1 Drain FTC Body 1 1
4° V3167 WS1 Drain FTG Adaptor 1 1
5° V3163 0-ring 019 1
6° V3150 WS1 Split Ring 1
7° V3151 WS1 Nut 1” QC 1
8* V3105 O-ring 215 1
V3190-090 WS 1 DLFC 9.0 gpm for 1
V5190-100 WS 1 DLFC 10.0 gpm for 1 One
V3190-110 WS 1 DLFC 11.0 gpm for 1 DLFC
V3190-130 WS 1 DLFC 13.0 gpm for 1 must be
V3190-150 WS1 DLFC 15.0 gym for 1 used if
V3190-170 WS 1 DLFC 17.0 gym for 1 1″ fitting
V3190-200 WS 1 DLFC 20.0 gym for 1 is used
V3190-250 WS1 DLFC 25.0 gym for 1
Can be ordered us a set order number V3008-02, description: WS1 Drain FTG 1 Straight.
Water Meter and Meter Plug
Drawing No. Order No. Description Quantity
1 V3151 WS1 Nut 1” QC 1
2 V3003° WS1 Meter ASY 1
3 V3118-01 WS1 Turbine ASY 1
4 V3105 0-ring 215 1
5 V3003-01 WS 1 Meter Plug ASY 1
*Order number V3003 includes V3118-01 and V3105.
Installation Fitting Assemblies
Order No: V3007
Description: WS1 Fitting 1” PVC Male NPT Elbow Assembly
Drawing no order no description quantity
1 V3151 WS1 Nut 1 “ Quick Connect 2
2 V3l50 WS 1 Split Ring 2
3 V3105 O-Ring 215 2
4 V3149 WS1 Fitting 1 PVC Male NPT Elbow 2
Order No: V3007
Description: WS1 Fitting 1” PVC Male NPT Elbow Assembly
Drawing no order no description quantity
1 V3151 WS1 Nut 1” Quick Connect 2
2 V3150 WS1 Split Ring 2
3 V3105 O Ring 215 2
4 V3149 WS1 Fitting 1 PVC Male NPT Elbow 2
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