Clarke SSC1000G Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0718 ISS1

STRUT SPRING COMPRESSOR

MODEL NO: SSC1000G

PART NO: 7630030

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

INTRODUCTION

Thank you for purchasing this CLARKE strut spring compressor.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the spring compressor, giving you long and satisfactory

service.

TECHNICAL SPECIFICATIONS

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights

Rated Load Capacity 1000 kg

Net Weight 34.9 kg

Dimensions D x W x H 610 (o/a guards) x 515 x

1180 mm (o/a pedal)

No of strokes to full extension 128

Ram travel per stroke 2.44 mm

Total Range 320 mm

Lower strut support to upper clamping bracket 150-510 mm

Maximum spring diameter (3 sizes) 210 mm

Maximum spring length 520 mm

Pump oil capacity 270 ml

Oil grade VG15 hydraulic oil

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

SAFETY PRECAUTIONS

• Due to the weight of the product the help of an assistant may be required

during installation. Secure the spring compressor to a firm level floor using

suitable anchor bolts (not supplied).

• Before starting work, check for signs of cracked welds, loose or missing bolts,

damaged guards, or any structural damage. Do not operate if any of these

conditions exist. Have repairs made only by an authorised service centre.

• Never tamper with the components or modify them. The safety valve is

calibrated and sealed at the factory; do not attempt to change the setting.

• Use only the recommended hydraulic oil.

• The components of this product are designed to withstand the rated load.

Do not substitute any other components or exceed the rated load.

• Before applying pressure, ensure the workpiece is secure and stable.

• Always clean up spills of hydraulic oil immediately as this can be dangerous

in a workshop environment.

• Do not allow any person who is unfamiliar with spring compressors to use this

item unless they are under direct supervision.

• Keep children and unauthorised personnel away from the work area.

• Always apply the spring centrally under the centre of the ram. Offset loads

can damage the ram and may cause the spring to be ejected.

• Always ensure the spring is properly supported.

• Springs may be ejected from the spring compressor. Always use the guards

supplied.

• Keep hands and fingers away from parts that may pinch or shift.

• Never use extension tubes to increase the length of the pump handle.

Excessive effort can cause damage and/or accidents.

• Wear approved impact safety goggles and heavy duty work gloves.

• Failure to heed these warnings may result in damage to the equipment, or

serious personal injury.

• The following safety symbols appear on the product.

Read instruction

manual before use

Wear safety glasses

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

UNPACKING & INVENTORY

Ensure the spring compressor and its components suffered no damage during

transit and that all components are present. Should any loss or damage

become apparent, please contact your CLARKE dealer immediately. The

following items should be present in the crate.

1Frame & ram assembly 6 Upper clamping bracket

2Base supports 7 Lower clamping bracket

3Pump actuating pedal 8Suspension leg clasp

4Fixing Kit (bolts, nuts, washers) --- Safety guards (LH/RH) (4 pieces)

5 Safety chain

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

ASSEMBLY

TOOLS REQUIRED

• Wrench/socketset

• Hex key

ASSEMBLY PROCEDURE

IMPORTANT: The spring compressor must be firmly secured to a firm and

level floor using expansion bolts (not supplied). Holes are provided in the

base supports for this purpose.

IMPORTANT: The spring compressor should not be stored where it will be

open to the elements, as severe weather conditions will damage the

hydraulic parts.

1. With the help of an assistant,

attach the base supports to the

frame using the nuts, bolts and

washers.

2. Lift the frame assembly upright

and manoeuvre it to its intended

location in the workshop, noting

that the operator will be standing

at the side of the machine.

3. Attach the foot pedal to the

frame using the bolt and washer.

WARNING: DUE TO THE WEIGHT OF THE SPRING COMPRESSOR, LIFTING

THE HELP OF AN ASSISTANT WILL BE HELPFUL DURING INSTALLATION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

4. Fit the lower support bracket of

either the suspension leg or open

yoke, to the column, engaging

the bracket with the end of the

hydraulic ram and securing with

the set-screw.

5. Fit the corresponding upper

bracket to the column, securing

at the required height with the

pins and R-clips.

• The removable pins provide

several height settings for

different length springs.

The suspension leg support kit is used

to hold a front suspension leg

assembly.

SAFETY GUARD KIT

Fit the safety guards as follows.

1. Bolt both the inner guards to the

upper bracket with four bolts.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

2. Add the outer guards to the inner

guards, locating them using the

hinge pins supplied and lock with

split pins.

3. Fit the closing latch to the guards.

4. Before operating the compressor,

the safety chain should be

wrapped around the inner and

outer guards as shown,

connecting the two chain ends

with the snap hook.

OPERATION

1. Press and hold down the release

valve pedal ‘C’ to lower the ram to

its lowest position.

2. Hinge the upper brackets back,

3. Slide the suspension leg into the

lower bracket and clamp in place

using the clasp and knob ‘F’. Do not

overtighten - it should only be firm.

4. Position the upper bracket so that

the two clamps ‘A’ fit snugly and

squarely around the spring coils, as

near to the top of the assembly as

possible.

• It may be necessary to remove the

two pins securing the upper bracket

assembly ‘E’ and slide the bracket up

or down by the appropriate amount

in order to locate the clamps ‘A’

correctly. Ensure the pins ‘E’ are

locked by the R-clips before

proceeding.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

5. Sufficient adjustment to the upper

bracket components is provided in

all directions in order to ensure the

clamps sit squarely and snugly onto

the spring coils. Ensure all wing nuts

and adjusters are finger tight

only...DO NOT fully tighten.

6. Once secured, pump the pedal ‘D’

until all strain on the securing nut ‘G’

is completely relieved, (i.e. when the

nut turns easily). WARNING! DO NOT

undo the nut until this is achieved.

7. With the nut removed, remove the

top plate, then carefully and gently

press release lever ‘C’ to allow the

spring to fully relax

8. When all pressure on the spring is

relieved undo all restraints and

remove it.

9. Support the suspension leg whilst

loosening the lower bracket using the locking knob F. The suspension leg

may then be removed.

10. Reassembly of the suspension leg is in reverse order.

MAINTENANCE

ROUTINELY

A visual inspection should be made before each use of the spring compressor,

checking for leaking hydraulic fluid and damaged, loose or missing parts.

Owners and/or users should be aware that repair of this equipment requires

specialised knowledge and facilities. It is recommended that a thorough

annual inspection of the spring compressor, be made and that any defective

parts be replaced with genuine Clarke parts.

If the spring compressor appears to be damaged in any way, is found to be

badly worn, or operates abnormally, it SHOULD BE REMOVED FROM SERVICE

until the necessary repairs are made.

If the spring compressor is not to be used for any length of time, store it with the

ram piston withdrawn to protect the surface of the moving parts.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

OCCASIONALLY

In the event of leaking seals, oil can

be topped up via the filler plug on

the side of the pump. Oil should be

level with the bottom of the hole. If

necessary top up with CLARKE

hydraulic oil, Part No. 3050830. This

task is carried out with the ram fully

retracted. Further repairs should be

carried out by your Clarke dealer.

If any rust is apparent it must be

removed and the paint restored.

In the event of an airlock, air bubbles can be purged from the ram as follows;

1. Depress the release valve pedal.

2. Pump the actuating pedal several full strokes to eliminate any air bubbles.

Top up the hydraulic oil to the lower level of the filler plug with CLARKE

hydraulic oil, Part No. 3050830.

TROUBLESHOOTING

Problem Probable Cause Remedy

Pump will not work. Dirt on seals/worn valve

components.

Bleed pump or have unit

overhauled with new

seals by your dealer.

Pump will not produce

pressure.

Pump feels hesitant

under load.

Pump will not lower

completely.

Air-lock. Open the release valve

and remove the oil filler

plug. Pump the actuat-

ing pedal a couple of full

strokes and close the

release valve. Replace

the filler plug.

Pump will not deliver

pressure.

Pump has wrong low oil

level.

Check oil level by

removing the filler plug

and topping up to the

correct level.

Pump feels hesitant

under load.

Pump seal could be

worn out.

Have the seal replaced

by your Clarke dealer.

Piston will not withdraw

completely.

Air-lock. Release air by removing

the filler plug.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]om

DISPOSAL OF UNWANTED MATERIALS

One of the most damaging sources of environmental pollution is

oil products. Never throw away used oil with domestic refuse or

flush it down a sink or drain. Collect any oil in a leak proof

container and take it to your local waste disposal site.

Should hydraulic components become completely unserviceable and require

disposal, draw off the oil into an approved container and dispose of the

product and the oil according to local regulations.

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