Clarke X-pro CAT158 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0217

1/2”REVERSIBLE AIR DRILL

MODEL NO: CAT158

PART NO: 3120172

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Reversible Air Drill.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

Please keep these instructions for future reference.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. The following safety symbols are to be found on the machine.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Read this instruction

booklet carefully

before use.

Wear ear protection

Wear eye protection .

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the drill.

4. Do not operate the drill where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. Stay alert and use common sense - do not operate the drill when you are

tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the drill - Eye protection must

provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the drill.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the drill.

6. Do not connect the air supply hose with your finger on the trigger.

7. Do not exceed the maximum pressure for the drill 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use and ensure that all

connections are secure.

9. Keep the air supply hose away from heat, oil and sharp edges.

10. Do not use this drill for any other purpose than that described in this

manual.

11. Do not fit this drill to any stand or clamping device that may damage it.

12. Do not carry out any alterations or modifications to this drill.

13. Always disconnect from the air supply when:

• Performing any maintenance

• The drill is not in use.

• The drill will be left unattended.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Moving to another work area.

• Passing the drill to another person.

14. Never use the drill if it is defective or operating abnormally.

15. The drill should be serviced if required by qualified service personnel.

16. Avoid damaging the drill for example by applying excessive force of any

kind.

17. ALWAYS maintain the drill with care. Keep it clean for the best and safest

performance.

18. Quick change couplings should not be located at the air tool. They add

weight and could fail due to vibration.

19. Do not force or misuse the drill. It will do a better and safer job at the rate

for which it was designed.

20. Do not remove any labels. Damaged labels should be replaced.

21. This drill vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the drill if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

TRANSPORTATION

1. Never carry the drill by the air supply hose.

2. Never carry the drill with your finger on the trigger.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Auxiliary Handle 4 Air Exhaust Outlet

2 Forward/Reverse Switch 5 Trigger

3 1/4” BSP female air inlet 6 Keyless Chuck

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE COMPRESSED AIR SUPPLY

AIR SUPPLY REQUIREMENTS

• Use only clean, dry, regulated compressed air as a power source.

• Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

• A build-up of moisture or oil in the air compressor will accelerate

wear and corrosion in the tool. ensure any moisture is drained from

the compressor daily and the inlet filter is kept clean.

• If an unusually long air hose is required, (over 8 metres), the line

pressure or the hose inside diameter may need to be increased.

• The air hose must be rated at least 150% of the maximum operating

pressure of the air tool.

• A typical air line layout is shown above. If an automatic in-line filter/

regulator is used, it will keep the air tool in good condition, but

should be regularly checked and topped up with oil. SAE 10 oil

should be used and the lubricator adjusted to approx 2 drops per

minute.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The minimum hose diameter should be 5/16”(8mm) ID and fittings

should have the same internal dimensions.

• Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi

at the tool when running. Higher pressures and unclean air will

shorten the life of the tool due to faster wear and is a possible safety

hazard.

BEFORE USE

NOTE: Ensure the air supply is turned off.

1. Remove the protective plug from

the air inlet and connect a suitable

hose as shown.

2. Connect the other end of the hose

to the compressed air supply.

3. Turn on the air supply and check

for air leaks. Rectify any found

before proceeding.

• PTFE tape may be useful for

sealing threaded connections.

4. If required, connect an in-line mini oiler to the drill.

• A mini oiler helps to prolong the life of any air tool.

5. If a mini-oiler is not being used, run a few drops of oil through the tool

before use. It can be entered through the airline inlet or via the hose at the

nearest connection to the air supply.

6. A gauze filter is fitted within the air inlet. Ensure this filter is always in place

and is kept clean. An air line is connected to the adapter, preferably via a

quick release coupling (not supplied).

7. Ensure the trigger is NOT depressed when connecting the air line.

• Your drill is now ready for use

• You can fit a whip hose with a quick fit coupling if required

(available from your Clarke dealer.)

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND A COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FITTING THE HANDLE

The drill is supplied with an auxiliary

handle. To install it proceed as follows.

1. Slide the clamping ring over the

body of the drill, ensuring it rests

against the flat shoulder shown.

2. Twist the handle to tighten the

clamping ring around the drill

body.

• The handle can be rotated to

any position around the drill by

loosening the handle and adjusting its position.

INSERTING/REMOVING THE DRILL BIT

1. Open the chuck jaws by gripping

the lower part of the chuck and

turning the upper part counter-

clockwise by hand.

• The direction of twist is

embossed on the upper chuck

body.

2. Place the drill bit in the jaws of the

chuck as far as it will go.

3. Close the chuck jaws and tighten

to grip the drill bit by turning the upper chuck clockwise by hand while

holding the lower part.

4. Make sure that the chuck jaws are fully closed and that the drill bit is held

firmly.

5. Your drill is now ready for use.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

OPERATING THE DRILL

1. Squeeze the trigger to start the

drill.

2. Release the trigger to stop the drill.

3. To change the direction of rotation

move the lever behind the trigger

from F to R.

4. Always ensure the drill has stopped

before putting it down.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the air supply has been shut

down and the compressed air released from the hose.

• Refer to the compressor instruction manual for the procedure to shut

down and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the drill.

MAINTENANCE

Please note that factors other than the drills condition may effect its operation

and efficiency, such as reduced compressor output, excessive drain on the

airline, moisture or restrictions in the air-line, or the use of connectors of

improper size or poor condition which will reduce air supply.

DAILY

1. Before use, drain water from the air-line and compressor.

2. Lubricate the drill daily for optimum performance. Use a high quality airline

oil either via a lubricator in the air supply system or by placing a few drops

into the air inlet immediately before use. This should be carried out

regardless of whether or not an in-line lubricator is used.

WARNING: MAKE SURE THAT THE DRILL IS DISCONNECTED FROM THE AIR

SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE

PROCEDURES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CLEANING & OVERHAUL

1. Keep the drill clean and free from debris.

2. If the drill becomes sluggish and the air supply is of good quality, it may be

necessary to replace worn or damaged parts.

3. Grit or gum deposits in the

mechanism may eventually

reduce efficiency. This condition

can be corrected by cleaning the

air inlet filter and flushing out the

drill with gum solvent oil or an

equal mixture of SAE No10 oil and

paraffin.

4. Failing this, the drill should be

disassembled, thoroughly

cleaned, dried and reassembled.

You may prefer to take the drill to your CLARKE dealer if internal

maintenance is required.

STORAGE

If the drill is to be stored or is idle for longer than 24 hours, run a few drops of

Clarke air-line oil into the air inlet and depress the trigger in order to lubricate

the internal parts.

When not in use, the drill should be disconnected from the air supply and

stored in a dry place out of the reach of children. Avoid storing in a damp

environment.

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,

high-pressure hoses (5 to 50 metres) etc.

Contact your CLARKE dealer for further information or CLARKE International

Service Department on 01992 565333.

**Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

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