Clarke CAT117 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0613

½” IMPACT WRENCH SET

MODEL NO: CAT117

PART NO: 3110873

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as

waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is

compatible with the environment.

SET CONTENTS

1 x Impact Wrench

10 x Impact Sockets: 9, 10, 11,13, 14, 17, 19, 22, 24 & 27 mm.

1 x 125mm (5") Extension Bar

1 x In-Line Oiler and 1 x Oil Bottle

1 x 4.0 mm Hexagon Key

1 x Air Inlet Adapter (PCL type)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the impact

wrench.

4. Do not operate the impact wrench where there are flammable liquids or

gases.

5. Keep the air supply hose away from heat, oil and sharp edges.

6. Do not fit the impact wrench to any stand or clamping device that may

damage the tool.

USE

1. Stay alert and use common sense - Do not operate the impact wrench

when you are tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the impact wrench - Eye

protectors must provide protection from flying particles from the front and

the side.

3. Always wear ear protectors when using the impact wrench .

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the impact

wrench.

6. Do not connect the air supply hose with your finger on the trigger of the

impact wrench.

7. Do not exceed the maximum pressure for the impact wrench: 90 psi / 6.2

bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. Do not use the impact wrench for any other purpose than that described

in this book.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

10. Do not carry out any alterations or modifications to the impact wrench.

11. Always disconnect from the air supply when:

• Performing any maintenance

• The impact wrench is not in use.

• The impact wrench will be left unattended.

• Moving to another work area.

• Passing the impact wrench to another person.

12. Never use the impact wrench if it is defective or operating abnormally.

13. The impact wrench should be serviced at regular intervals by qualified

service personnel.

14. Avoid damaging the impact wrench for example by applying excessive

force of any kind.

15. ALWAYS maintain the tool with care. Keep it clean for the best and safest

performance.

16. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

17. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

18. Do not remove any labels. Damaged labels should be replaced.

19. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

20. NEVER use standard sockets. These may shatter with serious consequences.

Use ONLY impact sockets.

TRANSPORTATION

1. Never carry the impact wrench by the air supply hose.

2. Never carry the impact wrench with your finger on the trigger.

STORAGE

1. When not in use the impact wrench must be disconnected from the air

supply and stored in a dry place out of the reach of children (preferably in

a locked cabinet).

2. Avoid storing the impact wrench in environments where the temperature is

below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Anvil 5 1/4” BSP (Female Air Inlet)

2 Forward/Reverse button 6 Handle

3 Trigger 7 Oil Port

4 Speed Control

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

AIR SUPPLY

• Use only clean, dry, regulated compressed air as a power source for

the impact wrench.

• Air compressors used with the impact wrench must comply with the

appropriate European Community safety directives.

• A build up of moisture or oil in the air compressor will accelerate

wear and corrosion in the impact wrench.

• Never exceed the maximum operating pressure for the impact

wrench.

AIR HOSE

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

RECOMMENDED AIR SUPPLY CONNECTION

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the travel plug from the

1/4” BSP (Female Air Inlet) as

shown.

2. Fit the inline mini oiler.

• A mini oiler helps to prolong the

life of the impact wrench.

Remove the oil fill screw from

the side of the mini oiler and fill

with Air Line Oil available from

your CLARKE dealer. Replace

the screw before using the

impact wrench.

3. Connect a suitable hose as shown.

• Use the adapter supplied if

required.

4. Connect the other end of the hose

to the compressor.

5. Your impact wrench is now ready

for use.

You can fit a whip hose with a quick fit

coupling if required (available from

your Clarke dealer.)

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Oil Fill Screw

Mini Oiler

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

USING THE FORWARD/REVERSE BUTTON

The Forward/Reverse button should be used as follows.

1. For normal tightening, the impact wrench should be operated in the

forward (F) direction.

2. For loosening, the impact wrench should be operated in the reverse (R)

direction.

FITTING THE IMPACT SOCKET

1. Select the impact socket you

require.

2. Push the impact socket onto the

anvil as shown.

WARNING: WAIT UNTIL THE ANVIL HAS STOPPED ROTATING BEFORE

OPERATING THE FORWARD/REVERSE BUTTON.

WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH

SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR

USE WITH IMPACT TOOLS.

FORWARD REVERSE

PUSH

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

ADJUSTING THE POWER

To adjust the power, set the air regulator

to one of the 4 settings available.

1 (Low) - 4 (High).

OPERATING THE IMPACT WRENCH

1. Locate the socket over the nut to

be tightened or loosened.

2. Squeeze the trigger to start the

wrench.

3. Release the trigger switch to stop

the wrench.

• The anvil will continue to rotate

briefly after the trigger has been

released.

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air released.

1. Refer to the compressor instruction manual for the procedure to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the impact wrench.

3. Store the impact wrench safely in its box in a dry, secure environment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

• Drain water from the air tank, air line and compressor.

• Pour a few drops of CLARKE air line oil, into the air inlet. This should be

carried out regardless of whether or not the inline mini oiler is used. If

the inline mini oiler is not used, this procedure should be repeated

after every two to three hours of use.

WEEKLY

• Check the air inlet screen filter and clean if necessary.

• Remove the grub screw and

insert a few drops of oil into the

oil port on the side of the

impact wrench.

CLEANING

• Keep the body of the impact

wrench clean and free from

debris. Grit or gum deposits in

the tool may reduce efficiency.

SERVICE AND REPAIR

• All servicing and repair must be carried out by qualified service

technicians.

NOTES

• Please note that factors other than the tool may effect its operation

and efficiency such as reduced compressor output, excessive drain

on the airline, moisture or restrictions in the line, or the use of

connectors of improper size or poor condition which will reduce air

supply.

• **Clarke Air Line Oil (part no. 3050825) is available from your CLARKE

dealer .

WARNING: MAKE SURE THAT THE IMPACT WRENCH IS DISCONNECTED

FROM THE AIR SUPPLY BEFORE STARTING ANY CLEANING, OR

MAINTENANCE PROCEDURES.

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