Clarke WOODWORKER CBS205 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS DL1020 ISS 1

195MM BENCH TOP BANDSAW

MODEL NO: CBS205

PART NO: 6460072

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE 8” (203mm) Bench Top Bandsaw.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All

unwanted accessories and packaging should be sorted and taken to a

recycling centre for disposal in a manner which is compatible with the

environment.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste but according to the laws governing Waste Electrical and

Electronic Equipment (WEEE) at a recognised disposal facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY WARNINGS

WORK ENVIRONMENT

1. Keep the work area clean and well lit. Cluttered and dark areas invite

accidents.

2. DO NOT operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Anyone

entering the work area must wear personal protective equipment.

Distractions can cause you to lose control and fragments of work or a

broken blade may fly away and cause injury.

4. Store power tools properly when not in use. Abrasive products should be

stored in a dry, secure place out of the reach of children.

5. Please read these instructions carefully and retain for future reference.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. NEVER modify the plug in any way.

DO NOT use adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce the risk of electric

shock.

2. DO NOT expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

3. DO NOT abuse the cable. NEVER use the cable for carrying, pulling or

unplugging the power tool. Keep the cable away from heat, oil, sharp

edges or moving parts. Damaged or entangled cables increase the risk of

electric shock.

4. Position the power cable so that it cannot be inadvertently pulled or

pinched and where it does not cause a trip hazard.

5. Never use the machine if the electric cable or plug is in poor condition.

6. This machine is designed for indoor environments and must not be used for

other purposes.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

7. If the machine requires repair, always contact your CLARKE dealer. Always

insist on original spare parts. Repairs carried out by unauthorized persons

may be dangerous and invalidate the guarantee.

8. Before cleaning or maintenance operations, always unplug the machine

from the power supply.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when

operating a power tool. DO NOT use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in personal injury.

2. Use personal protective equipment. Always wear eye protection. Safety

equipment such as dust mask, non-skid safety shoes, hearing protection

and a workshop apron capable of stopping small abrasive or workpiece

fragments.

3. Avoid accidental starting. Ensure the switch is in the off position before

plugging in. Plugging in power tools that have the switch on invites

accidents.

4. Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may

result in personal injury.

5. DO NOT overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations. Dress

properly. Do not wear loose clothing or jewellery.

6. Keep your hair, clothing and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in moving parts. Keep the

work area clean and tidy.

7. Avoid operator fatigue. Stop the power tool at regular intervals for a short

break to rest hands and arms.

8. Maintain your tools. Keep all working surfaces dry and clean.

POWER TOOL USE AND CARE

1. DO NOT force the machine. Use the correct power tool for your

application. It will do a better and safer job at the rate for which it was

designed.

2. DO NOT use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

3. Disconnect the power tool from the power supply before making any

adjustments, changing accessories, or storing the tool. These measures will

reduce the risk of the power tool starting accidently.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Store power tools out of the reach of children and do not allow persons

unfamiliar with these instructions to operate the power tool. Power tools are

potentially dangerous in the hands of untrained users.

5. Maintain power tools in top condition. Keep tools/ machines clean for the

best and safest performance. Check for misalignment or binding of

moving parts, broken parts, or any condition that may affect the power

tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

6. Use recommended accessories. The use of improper accessories could be

hazardous.

7. Machine cleanliness. DO NOT allow the ventilation slots in the machine to

become blocked with dust. Regularly clean the power tool’s air vents. The

motor fan will draw dust inside the housing and accumulation of material

could cause electrical hazards.

8. Check the power tool for damage before using the machine. Any

damaged part should be inspected to ensure that it will operate properly

and perform its intended function. Check for alignment of moving parts,

breakage of parts, mountings, and any other condition that may affect the

machine’s operation. Any damage should be properly repaired or the part

replaced. If in doubt, DO NOT use the machine. Consult your local CLARKE

dealer.

SERVICING

1. When necessary, have your power tools serviced or repaired by a qualified

person using identical replacement parts. This will ensure that the safety of

the power tool is maintained.

ADDITIONAL PRECAUTIONS FOR BANDSAWS

1. ALWAYS check safety guards are in place and functioning correctly before

switching the machine on.

2. ALWAYS use a push stick & fence for small workpieces wherever practical.

3. ALWAYS use the appropriate saw blade for the material being cut.

4. NEVER touch the blade immediately after use, when changing the blade

always allow time for it to cool.

5. NEVER use damaged blades. (Replacement blades are available from

your CLARKE dealer).

6. NEVER attempt any maintenance or adjustments of the saw band when it

is in motion.

7. DO NOT remove jammed cut off pieces until the blade has stopped.

8. Replace the table insert if the slot has become enlarged.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

9. When cutting wood, ensure any nails or fastenings have been removed

beforehand. Nails will damage the saw blade.

10. When cutting round timber stock, use a suitable jig or fixture to keep the

work from turning.

11. Always ensure the blade is fully tightened and correctly adjusted before

use.

12. Keep the mains cable well away from the working parts of the machine

and ensure an adequate electrical supply is close at hand so that the

operation is not restricted by the length of the cable.

13. Switch the machine off as soon as the task is completed.

SAFETY SYMBOLS

The following safety symbols may be found on the machine.

Read the manual

and safety

instructions before

use

Eye protection

should be worn

Ear protection

should be worn

Dust mask should be

worn

HAZARD, Motor

gets hot

Disconnect from

power source before

maintenance or

repair

HAZARD, Sharp

Blade

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

CBS205

Weight 16.9 kg

Dimensions (W x D x H) 391 x 455 x 681 mm

Table Size (W x D) 302 x 304 mm

Throat Width 195 mm

Table Tilt Angle 90 - 45o

Maximum Cutting Depth @ 90o80 mm

Maximum Cutting Depth @ 45o45 mm

Height of Fence 52 mm

Power supply 230V - 50Hz

Rated Input Wattage @230V 250 W

Motor speed 1487 rpm

Blade Speeds 15.83 m/sec

Duty Cycle S2

Sound Pressure Level (Lp) 82.6 dB(A)

Sound Power Level Measured (Lw) 93.6 dB(A)

Blade dimensions

Blade Length (welded loop) 1400 mm

Blade Width 6.35 mm

Blade Tooth Pitch 6 tpi

Blade thickness 0.8 mm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity

supply is the same as that indicated on the rating plate. This product is

designed to operate on 230VAC 50Hz. Connecting it to any other power

source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to

change the fuse in the plug, the fuse cover must be refitted. If the fuse cover

becomes lost or damaged, the plug must not be used until a suitable

replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due

to damage, it should be cut off and a replacement fitted, following the wiring

instructions shown below. The old plug must be disposed of safely, as insertion

into a mains socket could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond

with the markings on the terminals of your plug, proceed as follows.

•TheBlue wire must be connected to the terminal marked Nor coloured

Black.

•TheBrown wire must be connected to the terminal marked Lor coloured

Red.

•TheYellow and Green wire must be connected to the terminal marked Eor

coloured Green.

It is strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

Plug must be BS1363/A Class 1 approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW & CONTENTS

Make sure that all parts are un-damaged and are present. If any parts are

missing or damaged please contact your CLARKE dealer immediately.

NODESCRIPTION NODESCRIPTION

1 Bandsaw Assembly 8 Table Nuts (M6), Bolts & Washers

2 Table 9 Push Stick Hook/Nut & Bolt (M6)

3 Parallel Rip Fence Assembly 10 Table Stop Bolt & Lock Nut (M6)

4 Spanner 11 Blade tension Setting Knob

5 Push Stick 12 Upper Cover Release Knob

6 Allen Keys (3mm & 5mm) 13 Lower Cover Release Knob

7 U Shaped Blocker c/w Nuts

(M6) & Bolts

14 Start/Stop Buttons

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

PREPARATION

For maximum stability the bandsaw should be bolted firmly to either a

workbench, a suitable stand, or a piece of plywood, 5/8”(15.9mm) thick, and

the plywood should be clamped firmly to a workbench whenever the

bandsaw is being used.

The saw must be located in an area large enough to allow you to work freely,

taking into account the likely size of your workpiece, ensuring adequate

lighting.

Make sure also that an adequate electrical supply is close by. Take extra care

if extension leads are used. Make sure that there is no possibility of tripping

over the lead when moving around the work area.

FITTING THE TABLE

1. Place the bandsaw on a flat level

surface

2. Remove the U Shaped Blocker

from the table (if fitted).

3. Fit the table to the bandsaw using

3mm allen key x 3 nuts and bolts

and 18mm flat washers (A,B & C).

Ensure the saw blade is central in

the table slot.

4. Screw the table stop bolt into the

underneath of the table (See page 11).

5. Re-fit the U Shaped Blocker to the table.

6. Hang the push stick and spanner on the hook/nut on the side of the

machine for safe keeping.

7. Fit the rip fence to the table if

required.

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