Clarke PT550C Handbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

GC05/12

HYDRAULIC PALLET TRUCK

Models; PT550C & PT685C

Part Nos 7630172 & 7630177

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Pallet Truck.

Before attempting to use the product, it is essential that you read this manual

thoroughly and carefully follow all instructions given. In doing so you will

ensure the safety of yourself and that of others around you, and you can also

look forward to the product giving you long and satisfactory service.

CONTENTS

1 x Pallet Truck Assembly

1 x Detachable Handle

1 x Allen Key

1 x Owners Manual (this document)

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for its intended purpose.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product or its packaging with general house-

hold waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of appropriately.

To avoid pollution due to leakage, the user should provide some absorbent

materials to capture any escape of oil during refilling of the hydraulic

mechanism. Such materials should then be disposed of appropriately.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

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TECHNICAL SPECIFICATION

Please note that the details and specifications contained herein, are correct at the

time of going to print. However, CLARKE International reserve the right to change

specifications at any time without prior notice.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

SAFETY PRECAUTIONS

1. Keep the work area tidy & well lit and keep children and bystanders away

from the work area.

2. Never carry out any alterations or modifications to the pallet truck.

3. Do not exceed the stated capacity of the truck. Refer to the technical

specifications above and the labelling on the truck. Overloading may

cause the truck to fail.

4. Load the truck evenly with the centre of gravity of the load over the

centre of the forks. Never stand on the forks.

5. Do not use on rough terrain. The pallet truck is designed for use on smooth

flooring only. Do not bounce the truck over rough ground, or down curbs

etc. Use ramps wherever possible.

6. Do not move unstable or loosely stacked loads. Use special care when

moving long, tall or wide loads or transporting a load which may impair

your view.

7. Never position any part of your body under the lifting mechanism or under

the forks. Do not transport passengers on the truck.

8. Do not operate a pallet truck until you have checked its condition, giving

special attention to the wheels, handle, forks and lift/lower controls.

9. Never use the pallet truck on a gradient if the load is too heavy to be

easily handled by the operator. The truck should not be used by operators

who are not physically capable of handling the loaded pallet truck.

10. Do not use if wheels or castors are damaged. Have them replaced

immediately.

11. When not in use, always ensure the truck is left where it is not hazard to

others. Never leave the truck on a gradient without first securely chocking

the wheels.

Please keep these instructions in a safe place for future reference.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

ASSEMBLY

After unpacking, it is necessary to attach the truck handle assembly as

follows. (Part numbers refer to the list/diagrams on pages 10-13).

1. Take the handle assembly and lower the

end of the chain ‘A’, through the hole in the

pump body, so that it emerges at the

bottom of the housing.

2. Secure the truck handle to the base bracket

with the three socket-headed screws, ‘B’ ,

as in Fig 1, tightening them with the

hexagon key provided.

3. Release the screw adjuster (154) in Fig

4, in order to raise the end of the

forked lever, shown at ‘C’, Fig. 2, and

slide the threaded rod/locknut

attached to the end of the chain, ‘A’

between the forks, so that the locknut,

screwed on to the threaded rod,

locates behind the claws on the

underside of the forks. Release the

forked lever and screw the adjuster

(154) back in to remove any slack

from the mechanism.

Your pallet truck is now fully assembled, however, before use it is IMPORTANT

to check the following adjustments.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

ADJUSTMENT

The control lever has three positions

shown in Fig 3 and indicated by the

label on the handle.

With the lever pulled to the upper

position, the forks will lower.

The middle position allows the load

to be transported.

The lower position will cause the forks

to lift when the handle is pumped.

1. Set the control lever to its

lowest position (i.e. Lever in its

LIFT position).

2. If the forks rise while pumping

in the TRANSPORT position,

release the locking nut (A)

and turn the adjusting screw

(B) clockwise until the

pumping action does not raise

the forks and they remain in

position in the TRANSPORT

position.

3. If the forks descend while

pumping in the TRANSPORT

position, turn the adjusting screw (154) anti-clockwise until the forks do not

lower.

4. If the forks do not descend when the control handle is in the LOWER

position, turn the adjusting screw (B) clockwise until raising the control

handle lowers the forks. Check it’s operation in the TRANSPORT position.

5. If the forks do not elevate while pumping in the LIFT position,turn the

adjusting screw (B) anti-clockwise until the forks raise while pumping in the

LIFT position. Finally check the operation in the LOWER and TRANSPORT

positions.

Fig. 3

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

OPERATION

Before using the pallet truck always read the safety instructions in this manual

and the labelling on the product. The rated capacity of the truck assumes an

evenly distributed load with it’s centre being at the halfway point along the

length of the forks.

With the forks in the lowest position, manoeuvre the truck so that it is adjacent

to the pallet. Ensure the length of the forks match the length of the pallet.

Always position the pallet truck carefully, ensuring the load is centred about

the forks and is completely stable. Ensure there is no obstruction before raising

the load, or that the load cannot foul the truck mechanism when raised.

Lower the forks to the lowest height when the truck is not being used.

When lowering the truck with the forks loaded, pull the control lever up

carefully and gradually so that the load descends under complete control.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

For parts & servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

MAINTENANCE

Whilst the pallet truck requires very little maintenance, the following care can

be expected.

DAILY CHECK

Before use, check that there are no foreign bodies such as threads or rag to

jam the wheels. Always leave the forks in the lowered position when work is

over for the day.

CHECKING THE OIL

Check the oil level every six months by topping up if necessary at the filler

plug (144). The capacity is approximately 0.3 litres. The recommended type is

L-HV46 Hydraulic oil, provided the truck is not to be used outside the

temperature range of -20°C to +40°C.

BLEEDING AIR FROM THE PUMP UNIT

If the pallet truck has to be transported over any distance or been

overturned at any time, air may have permeated the hydraulic oil. This will

make it impossible to raise the forks under any load when pumping.

To bleed off the air, move the control handle (308) to the lower position, then

move the handle (310) up and down several times.

GREASING

Moving parts can be lubricated with motor oil or grease. After prolonged use,

the pivoting action of the steering wheel assembly may become stiff. In this

case, a shot of grease via the grease nipples (118 and 202) will restore

smooth movement.

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

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TROUBLESHOOTING

Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]

PARTS LIST & DIAGRAM - PUMP

When requesting spare parts, quote ref: ZNEPT 550C or 685C according to the

model, followed by the suffix 001-onwards, and listed in the table.

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B011taeSevlaV010931laeS-Y930

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211llaBleetS210141llaBleetS1

311gnitsaCesaBpmuP310241doRnotsiP240

411niPlloR410341gniRtsuD340

511)riap(leehWgnireetS510441wercSrelliF440

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711etalPtsurhT710641tekcarB640

811elppiNesaerG810741relloRerusserP740

911pilcriC910841tfahS840

1revoCgniraeB020941niPlloR940

121gniraeB120051niPlloR050

221niPlloR220151gnihsuB150

321)riap(revoCtsuD320251rehsaWlaeS250

421)

riap(gniraeB420351gnihsuB350

521)riap(rehsaW520451wercSgnitsujdA450

621)riap(pilcriC620551tuN550

721gnirpS720B651eveelS650

21niPekirtS820B751wercSburG750

921)riap(sgnir-O920

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