Clarke EASIARC 110 Bedienungsanleitung

WARNING: Read these instructions before using the machine

WARNING: The welding headsheild must be worn during use

OPERATION & MAINTENANCE

INSTRUCTIONS

LS1219 ISS 5

ORIGINAL INSTRUCTIONS

100 AMP ARC WELDER

MODEL NO: EASIARC 110

PART NO: 6010942

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Welder.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the welder giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY INSTRUCTIONS

ELECTRIC SHOCK

• Remove the plug from the socket

and wait 5 minutes to allow the

capacitors to discharge before

carrying out servicing or

maintenance.

• Do not touch live electrical parts.

• Never use electrode holders or

cables which are damaged.

• Keep the working environment,

equipment, cables and clothing

free from grease, oil, moisture and

dirt.

• Ensure the welding machine has

been correctly earthed.

• The operator must be insulated

from the floor and work bench,

using a dry insulation mat.

• Always ensure a second person is

present in case of accident.

• Never change electrodes with

bare hands or damp gloves.

• Keep welding cables away from

power cables.

• Regularly inspect the condition of

the cables for signs of damage.

• Remove the plug from the mains

socket when not in use, do not

leave the machine unattended.

• Ensure the earth clamp is secured

to bare metal adjacent to the weld

seam, and when not in use, is

insulated for safety. - Keep all

equipment well maintained.

• The operator shall prevent gas

cylinders in the vicinity of the

workpiece from becoming part of

the welding circuit.

FUMES & GASES

• The welding process generates

hazardous fumes as a by-product.

Inhalation of these fumes is

hazardous to health.

• Keep your head away from the

weld to avoid breathing the fumes.

• If welding in confined spaces,

ensure adequate ventilation and

use a fume extractor.

• By-products of welding can react

to create a toxic/explosive

environment.

FIRE OR EXPLOSION

Welding can cause fire and

explosions. Precautions should be

taken to prevent these hazards.

• Before starting work ensure the

area is clear of flammable

materials.

• Move any combustible materials to

a safe distance, especially

substances likely to generate a

dangerous vapour.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY.

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO

OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• The welding arc can cause serious

burns. Avoid contact with the skin.

• Sparks and molten metal are

ejected during welding. Take

precautions to prevent fire.

• Sparks and molten metal can pass

through gaps. Be aware that fire

can start out of sight.

• Do not weld pressurised containers.

or containers containing

flammable vapours e.g. fuel tanks.

• Always have appropriate fire

fighting equipment to hand

suitable for use in electrical

environments.

• Avoid carrying any fuels with you

e.g. cigarette lighters or matches.

PERSONAL PROTECTION

• The body should be protected by

suitable clothing.

• The use of neck protection may be

necessary against reflected

radiation.

• Arc welding machines generate a

magnetic field which is detrimental

to pacemakers. Consult your

doctor before going near active

welding equipment/operations.

• The UV and IR radiation generated

by welding is highly damaging to

the eyes, causing burns. This can

also affect the skin.

• Always use a suitable welding

shield equipped with appropriate

protective filters.

• Where there are pedestrians and

traffic, ensure a protective screen is

used to avoid accidental arc glare.

• Do not weld in the vicinity of

children or animals and ensure no

one is looking before striking an

arc.

• Wear hearing protection if

required.

• Allow the weld time to cool. Hot

metal should never be handled

without gloves

• Take care when adjusting or

maintaining the torch, make sure it

has had time to cool sufficiently

and the welder is disconnected

from the mains supply.

• First aid facilities and a qualified first

aid person should be available

unless medical facilities are close

by, for immediate treatment of

flash burns of the eyes and for skin

burns.

• A hard hat should be worn when

others are working overhead.

• Flammable hair sprays/gels should

not be used by persons intending

to weld or cut.

PROTECTIVE CLOTHING

• Wear gauntlet gloves designed for

use in welding,

• Wear an apron, and protective

shoes.

• Wear cuffless trousers to avoid

entry of sparks and slag.

• Avoid oily, greasy clothing.

• Protective head and shoulder

coverings should be worn when

overhead welding.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Wear a welding headsheild with

appropriate filter lenses or plates

(protected by clear glass). This is a

MUST for welding (and chipping) to

protect the eyes from radiant

energy and splatter. Replace cover

glass when broken, pitted, or

splattered.

NOTE: ALL protective wear inc. masks

& head shields MUST comply with PPE

Directive 89/686/EEC

ADDITIONAL SAFETY PRECAUTIONS

FOR ARC WELDERS

• NEVER attempt to remove any of

the exterior panels unless the

machine is disconnected from the

supply.

• NEVER use the machine with any of

the panels removed.

• NEVER attempt any electrical or

mechanical repair unless your are

a qualified technician. If you have

a problem with the machine

contact your local CLARKE dealer.

• NEVER use or store in a wet/damp

environment. DO NOT EXPOSE TO

RAIN.

• NEVER allow children or animals in

the vicinity of a welding operation.

• ALWAYS remove all flammable

materials from the welding area.

• ALWAYS ensure that there is full free

air circulating around the outer

casing of the machine, and that

the louvres are unobstructed.

• Welding arc can seriously damage

your eyes. Both the operator and

any spectators should always use a

proper welding face shield or

helmet, with suitable filter lenses.

Proper gloves and working clothes

should be worn at all times.

• ALWAYS wear a pair of safety

spectacles/goggles when

chipping away slag after welding,.

Remember, ordinary eye glasses

are not safety gasses.

• ALWAYS ensure there is adequate

ventilation or extraction in the work

area, as the welding process gives

off toxic fumes.

• ALWAYS ensure there is a fire

extinguisher on hand.

• ALWAYS ensure that a medical

supply is on hand, and that

treatment for burns is available

SAFETY SYMBOLS

General Warning,

indicates that failing to

follow these instruction

could result in injury or

damage to the machine.

Recycle unwanted

materials instead of

disposing of them as

waste. All tools,

accessories and

packaging should be

sorted, taken to a recycling centre

and disposed of in a manner which is

compatible with the environment.

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity

supply is the same as that indicated on the rating plate. This product is designed to

operate on 230VAC 50Hz. Connecting it to any other power source may cause

damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change

the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost

or damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring

instructions shown below. The old plug must be disposed of safely, as insertion into

a mains socket could cause an electrical hazard.

If the colours of the wires in the power cable of this product do not correspond with

the markings on the terminals of your plug, proceed as follows.

• The wire which is coloured Blue must be connected to the terminal

which is marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal

which is marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E or or coloured Green.

We strongly recommend that this machine is connected to the mains supply via a

Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

WARNING! Read these electrical safety instructions thoroughly

before connecting the product to the mains supply.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING

Any damage or deficiency should be reported to your CLARKE dealer

immediately.

The components include the following:

• 1 x 100 Amp AC Arc Welder

• 1 x Combination Wire Brush & Hammer

• 1 x Clarke Instruction Manual

• 1 x Headsheild

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Handle 5 Welding Current Scale

2 Overload Indicator 6 On/Off Switch

3 Welding Current Dial 7 Earth Clamp

4 Welding Rod (Electrode) Holder 8 Combination Wire Brush & Hammer

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE WELDING SHIELD

1. Push the two halves of the shield

together as shown, making sure

the hooks and pins on the side

engage correctly.

2. Place the handle into position

and secure using the plastic nut

provided.

3. Working from the inside of the

shield, insert the clear glass panel

into the recess in the shield,

followed by the dark glass panel.

• The clear glass must be inserted

first.

4. Insert the two plastic screws to

clamp the glass panels from the

inside of the mask.

When replacing the glass panels,

only use parts supplied by Clarke International. The dark panel is a certified,

specific optical class, and should not be exchanged for any other type.

The clear glass panel should be replaced when it becomes badly pitted.

PREPARATION FOR USE

FITTING THE WELDING ROD

1. Select the appropriate welding rod, and insert it into the welding rod

holder.

• It should be approximately the same thickness as the workpieces

being welded.

PREPARING THE WORKPIECE

The area being welded should be perfectly clean. Any coating, plating or

corrosion must be removed, otherwise a good weld will be impossible to

achieve.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATING THE WELDER

THERMAL CUTOUT

If the machine stops at any time and

the amber light on the front panel

illuminates, the thermal cutout has

activated.

Wait until the transformer has cooled

sufficiently (the amber light goes out)

before restarting work.

ATTACHING THE EARTH CLAMP

Attach the earth clamp firmly to the workpiece as close as possible to the

point of weld.

IMPORTANT: Ensure that the earth clamp is attached to clean, solid metal. If

necessary, thoroughly clean with a wire brush or similar to guarantee a

good connection.

SWITCHING ON

1. Select the welding current by

turning the handwheel and

observing the setting on the scale,

on top of the machine.

The chart below is an indicator of the

thickness of material/ welding rod

thickness and the corresponding

welding current. This is intended as a

guide only.

NOTE: With practice you will get a feel for the best current settings for

different welding rod thicknesses.

2. Switch ON the machine.

Size of welding rod Amperage setting

16 swg 1.5 mm 40-55 Amps

14 swg 2.0 mm 50-70 Amps

12 swg 2.5 mm 75-95 Amps

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

STRIKING AN ARC

IMPORTANT: BEFORE you strike an arc, always bring the face shield up to

protect your eyes.

1. Line up the electrode exactly over the spot where you want to

strike.

2. Position your shield in front of your face and tap the electrode

down firmly. Once you tap down and contact is made, you must

instantly raise the electrode to the required arc gap.

•Thearcgapshouldberoughlythe same as the diameter of the

electrode.

• If you withdraw the electrode too far once the arc is struck, you will

lose the arc and have to try again.

NOTE: One thing that usually happens when you are striking an arc is that

the electrode sticks to the work. It should come unstuck with a

sharp tug. If it will not free easily, turn off the welder immediately

as it will quickly overheat, then give the join a tap from the chipping

hammer. As you get more experienced, this will happen less.

3. Once the arc is struck, move the electrode along its intended path,

keeping the tip in the molten pool at all times.

• You must also get used to feeding down the electrode steadily

as it burns away.

• An even crackling noise should be heard, which is an indication of a

good weld.

4. Inspect the job carefully, the area of weld should be complete fusion of

the electrode and parent metal(s).

• Any slag which forms on the surface should be chipped away with

the hammer/brush supplied.

• If the resultant weld looks messy and irregular, this is an indication of

porosity or slag contamination, and you have almost certainly failed

to achieve the correct combination of speed and current. This is a

common problem, so do not worry as practice will quickly cure this.

• When using the welder outside, you may need to take measures to

erect a wind break to make sure the shielding gas is not blown

away, thereby leaving a poor quality weld.

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