Classified POWERSHIFT HUB Bedienungsanleitung

USER MANUAL

POWERSHIFT HUB

This document is a translation of the originalDutchuser manual.

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BV reserves the right to change any information in this document without notice. These changes will be incorporated in new editions of this manual or in additional

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Classified Cycling BV

Damplein 23 [email protected]

2060 Antwerpen https://classified-cycling.cc

Doc. nr. classified_powershift_hub_en

Version 20230314

Classified Powershift hub

Content

1. Introduction 5

1.1 Symbols used............................................................................................................................................................................................................ 5

1.2 Abbreviations.............................................................................................................................................................................................................5

1.3 Intended use.............................................................................................................................................................................................................. 5

1.4 Prohibited use...........................................................................................................................................................................................................6

1.5 Type designation.....................................................................................................................................................................................................7

2. Safety 9

2.1 Safety precautions................................................................................................................................................................................................. 9

2.2 Hazardous substances........................................................................................................................................................................................ 9

3. Description 10

3.1 ITS and ETS.............................................................................................................................................................................................................10

3.2 Part names................................................................................................................................................................................................................10

4. Principles of operation 14

4.1 The operation of the Classified Powershift hub............................................................................................................................... 14

5. Configuration 16

5.1 Selecting and preparing the correct smart thru axle.................................................................................................................... 16

5.2 Identifying the bicycle frame type (postmount - flatmount).....................................................................................................21

5.3 Selecting and installing the correct torque support for a flatmount frame......................................................................21

5.4 Overview of options for torque supports and spacers for a flatmount frame................................................................24

5.5 Selecting and installing the correct torque support for a postmount frame.................................................................. 25

6. Storage and transport 27

6.1 Storing and transporting the Classified Powershift hub............................................................................................................. 27

7. Assembly and installation 28

7.1 What is included?.................................................................................................................................................................................................28

7.2 Replacing a wheel with a Classified Powershift hub..................................................................................................................... 28

7.3 Bluetooth® pairing (dropbar handlebar unit)......................................................................................................................................30

7.4 Bluetooth® pairing (flatbar handlebar unit)..........................................................................................................................................31

8. Initial use 32

8.1 Initial use of the dropbar handlebar unit.............................................................................................................................................. 32

8.2 Initial use of the flatbar handlebar unit................................................................................................................................................. 32

Classified Powershift hub

9. Operation 34

9.1 Operation...................................................................................................................................................................................................................34

10. Maintenance 35

10.1 Maintenance schedule...................................................................................................................................................................................... 35

10.2 Checking the Powershift hub.......................................................................................................................................................................35

10.3 Tools required.........................................................................................................................................................................................................35

10.4 Check the battery status of the thru axle........................................................................................................................................... 35

10.5 Check the battery status of the dropbar handlebar unit........................................................................................................... 36

10.6 Check the battery status of the flatbar handlebar unit...............................................................................................................37

10.7 Replacing the battery of the dropbar handlebar unit................................................................................................................... 37

10.8 Recharging the battery of the flatbar handlebar unit...................................................................................................................38

10.9 Recharging the battery of the smart thru axle.................................................................................................................................39

10.10 Cleaning the Classified Powershift hub................................................................................................................................................ 40

10.11 Troubleshooting....................................................................................................................................................................................................40

11. Recycling 44

11.1 Recycling the Classified Powershift hub.............................................................................................................................................. 44

12. Appendices 45

12.1 Warranty.....................................................................................................................................................................................................................45

12.2 EC Declaration.......................................................................................................................................................................................................45

12.3 FCC and ISED declaration..............................................................................................................................................................................45

12.4 ICASA label..............................................................................................................................................................................................................46

12.5 Spare parts...............................................................................................................................................................................................................46

 Index 47

Classified Powershift hub

1. Introduction

1.1 Symbols used

This user manual uses the following symbols:

TIP

Provides the user with suggestions and advice to perform a procedure more easily or conveniently.

NOTE

A general comment which may oer an increased economic utility.

ENVIRONMENT

Guidelines that must be followed when using hazardous substances and when recycling products and materials.

CAUTION

Indicates a hazardous situation which, if the safety instructions are not followed, may lead to minor or moderate

injury and/or damage to the product or the environment.

WARNING

Indicates a hazardous situation which, if the safety instructions are not followed, may lead to serious injury or

death, and/or serious damage to the product or the environment.

DANGER

Indicates a hazardous situation which, if the safety instructions are not followed, will lead to serious injury or

death.

1.2 Abbreviations

Abbreviation More details

O.L.D. Over-Lock-nut Dimension

The hub distance is measured from the outside of the end caps.

ITS Internal Torque Support

In the ITS version of the hub and thru axle, the frame must have a specific Classified insert on

the rear brake side. The hub supports the torque via the thru axle in the Classified insert. The

Classified insert must be provided by the manufacturer.

ETS External Torque Support

In the ETS version of the Powershift hub and smart thru axle, the torque is transmitted to the

frame via a Classified torque support.

1.3 Intended use

The product is a wirelessly shiftable 2 speed Powershift hub which can be integrated in road and gravel bikes and

mountain bikes.

The product may only be used on a bicycle:

1. Introduction

1.1 Symbols used 5

Classified Powershift hub

•with compatible chains. For optimal shifting performance, the following chains are recommended:

•Chains for cassettes with 11 speeds: Shimano CN-HG601-11, CN-HG701-11, CN-HG901-11, KMC X11, DLC11

•Chains for cassettes with 12 speeds: Shimano CN-M8100-12, CN-M7100-12, SRAM CN-FRC-D1, KMC X12, DLC12

•Chains for cassettes with 13 speeds: Campagnolo C13

Other chains may negatively aect shifting quality.

•combined with dropbar handlebars equipped with a hole for wiring near to the end. Example: PRO Vibe Alloy and

PRO Vibe Carbon

•combined with flatbar handlebars with outer diameter of 22.2 mm

•with brake discs

•with flatmount and postmount frames

•with a frame having an installation width of 142 mm or 148 mm for the rear wheel

•in ambient temperatures (while in use) between -15 °C and +50 °C

•compatible with the Classified handlebar switches

•with a frame equipped with internal torque support or using external torque support (which has been approved for

that specific frame)

WARNING

Requirements for a 142 mm hub:

•Front chain plate with at least 40 teeth for all applications

•Maximum 11-34T cassette for electric bicycles

•Maximum 11-40T cassette for non-electric bicycles

•Maximum 70 Nm mid-drive motor

WARNING

Requirements for a 148 mm hub:

•Front chain plate with at least 30 teeth for all applications

•Maximum 11-40T cassette for all applications

1.4 Prohibited use

It is prohibited to use the product for any other purpose than those indicated in this manual, the safety indications or

other safety documents accompanying the product.

Any modification to the product may aect its safety and warranty!

It is prohibited to use any other combinations than those described in the intended use.

It is prohibited to drill holes in the handlebar for the wiring. This will void the warranty and may lead to injuries or death.

It is prohibited to open the smart thru axle or the Powershift hub for any purpose not described in the maintenance

section.

It is prohibited to install parts on the product which have not been approved by Classified Cycling. These may:

•aect or prevent the operation of the product,

•endanger the safety of the user or other people,

•shorten the life of the product,

•void the compliance with the CE directives.

1. Introduction

61.4 Prohibited use

Classified Powershift hub

1.5 Type designation

The various Classified components are labelled with a serial number. The handlebar unit and the Powershift hub are also

marked with a QR code. Scan the QR code on the registration card in order to register the component.

Fig. 1: Dropbar handlebar unit label

Fig. 2: Flatbar handlebar unit label

Fig. 3: Smart thru axle label

1. Introduction

1.5 Type designation 7

Classified Powershift hub

Fig. 4: Powershift hub label

1. Introduction

81.5 Type designation

Classified Powershift hub

2. Safety

2.1 Safety precautions

CAUTION

Read the user manual before using the product! Retain this user manual for future reference. Also retain the

accessories and tools included for future use.

WARNING

Never open or disassemble the Classified Powershift hub. Damage to the Classified Powershift hub and serious

injuries may occur. Furthermore, the warranty will be voided.

WARNING

As well as the intended and prohibited use, the maintenance requirements must be complied with. Failure to

comply correctly may result in the Classified Powershift hub or the chain breaking. This may cause serious

injuries.

WARNING

The Classified Powershift hub can withstand riding in rainy weather conditions. However, do not submerge the

Classified Powershift hub in water and do not clean it using a high pressure cleaner. Damage to the Classified

Powershift hub may occur, leading to serious injuries as a result of defective operation.

2.2 Hazardous substances

The product contains:

•A replaceable button cell battery CR1632 (only in the dropbar handlebar unit)

•A rechargeable lithium-ion battery with a capacity of 320 mAh (in the smart thru axle)

•A rechargeable lithium-ion battery with a capacity of 40 mAh in the flatbar handlebar unit

The lubricant used to lubricate the chain, and hence indirectly lubricating the cassette, is a hazardous substance.

Carefully read the lubricant's safety instructions.

2. Safety

2.1 Safety precautions 9

Classified Powershift hub

3. Description

3.1 ITS and ETS

For each internal hub gear, the torque must be supported on the frame. There are 2 ways to do this for 142 mm hubs: ITS

and ETS. 148 mm hubs can only be combined with ETS.

ITS (Internal Torque Support)

In the ITS version of the hub and thru axle, the frame must have a specific Classified insert on the rear brake side. The

hub supports the torque via the smart thru axle in the Classified insert. The Classified insert must be provided by the

manufacturer.

ETS (External Torque Support)

In the ETS version of the Powershift hub and smart thru axle, the torque is transmitted to the frame via a Classified

torque support. The torque support must be chosen based on the frame type and brake type.

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