Clean Energy CE-140 Bedienungsanleitung

OWNER’S MANUAL

CE-140 Mul-Oil Furnace

CE-180 Mul-Oil Furnace

CE-250 Mul-Oil Furnace

With CE-3 Burner

CE-330 Mul-Oil Furnace

CE-440 Mul-Oil Furnace

With CE-4 Burner

Clean Energy Heating Systems, LLC

PO Box 1341, 540 Maple Street, Honey Brook, PA 19344

www.CleanEnergyHeatingSystems.com

(888) 519-2347

WARNING: For your safety - DO NOT store gasoline or other flammable

vapors and liquids in the vicinity of this or any appliance.



Heating Systems

CE70155

7/17/19 Part # 70001

Underwriters Laboratories File # MH48829

TRADEMARKS

The Clean Energy logo is a registered trademark of Clean Energy Heating Systems, LLC.

or distributed without the prior written permission of:

Clean Energy Heating Systems, LLC.

PO Box 1341

540 Maple Street

Honey Brook, PA 19344

Subject to change without notice

TABLE OF CONTENTS

SAFETY CONSIDERATIONS AND GUIDELINES..............................................................4

TIPS FOR MAINTAINING HIGH PERFORMANCE............................................................6

FURNACE ASSEMBLY....................................................................................................... 7

(1) Installing the blower........................................................................................... 7

(2) Air discharge configuration................................................................................ 10

- Unit Heater (Free Air with no ductwork)...................................................... 10

- Central Furnace (ductwork installed).......................................................... 12

(3) Installing the combustion chamber target..........................................................13

(4) Installing the burner........................................................................................... 13

(5) Installing the connector block and oil line.......................................................... 14

FURNACE INSTALLATION................................................................................................ 15

(1) Selecting a location........................................................................................... 16

(2) Mounting the furnace in position........................................................................17

(3) Connecting the electrical supply........................................................................ 18

(4) Installing the chimney components................................................................... 19

(5) Oil storage tank set up ......................................................................................21

(6) Installing the metering pump and oil lines......................................................... 21

(7) Connecting the compressed air line.................................................................. 26

(8) Installing the wall thermostat............................................................................. 27

PREPARING THE METERING PUMP FOR START UP.....................................................27

STARTING AND ADJUSTING THE BURNER.................................................................... 28

(1) Preparing the burner for start up....................................................................... 28

(2) Priming the oil pump..........................................................................................28

(3) Adjusting the Burner.......................................................................................... 28

RESETTING THE OIL PRIMARY CONTROL.....................................................................29

SETTING THE DRAFT........................................................................................................30

MAINTENANCE..................................................................................................................31

SEQUENCE OF OPERATION............................................................................................35

TROUBLESHOOTING GUIDE........................................................................................... 36

FURNACE DIMENSIONS...................................................................................................38

WIRE DIAGRAMS.............................................................................................................. 41

BURNER POWER SWITCH...............................................................................................47

PARTS DIAGRAMS............................................................................................................ 48

CHIMNEY INSTALLATION DIAGRAMS............................................................................. 74

SERVICE RECORDS......................................................................................................... 76

WARRANTY INFORMATION............................................................................................. 77

WARNING: Incorrect installation, adjustment, or misuse of this heating equipment

could result in death, severe personal injury, or substantial property damage.

To the Equipment Owner:

• Read and understand all instructions

provided in this manual

• Installation and service must be

completed by qualified personnel who

are familiar with oil-fired appliances.

• Save this manual for future reference.

To the Professional, Qualified Installer or

Service Agency:

• Read and carefully follow all instructions

provided in this manual before installing, starting,

or servicing this heating equipment.

• All installations must be made in accordance

with state and local codes having jurisdiction.

SAFETY CONSIDERATIONS AND GUIDELINES

NOTICE: Intended to clarify or bring special attention to previous information.

CAUTION: Indicates a hazardous situation, which can result in minor or moderate

personal injury if not avoided.

WARNING: Indicates a hazardous situation, which can result in death or serious

personal injury if not avoided.

DANGER: Indicates a hazardous situation, which will result in death or serious

personal injury if not avoided.

DANGER: DO NOT store or use gasoline or other flammable/explosive liquids/vapors

in or around the furnace.

DANGER: DO NOT operate the furnace if excess oil, oil vapors, or fumes have

accumulated in or around the furnace.

DANGER: Improper installation, operation, or maintenance of the furnace may create

a fire or explosion hazard.

WARNING: DO NOT mix unapproved substances to the used oil supply, such as:

• Anti-Freeze

• Carburetor Cleaner

• Paint Thinner

• Parts Washer and/or Solvents

• Gasoline

• Oil Additives

• Chlorinated solvents

• Any other inappropriate / hazardous material

Instruct your personnel NEVER to add unapproved substances to your used oil.

Burning any unapproved substance will immediately void the furnace warranty and

may cause damage and unsafe operating conditions.

WARNING: Unauthorized furnace modifications may cause damage and unsafe

operating conditions.

HAZARD DEFINITIONS:

SAFETY CONSIDERATIONS:

WARNING: The CE-3 Burner is only approved for use on the CE 140, CE 180 or

CE 250 furnace. The CE-4 Burner is only approved for use on the CE 330 furnace.

Likewise, furnaces manufactured by Clean Energy Heating Systems are only approved

for use with burners manufactured by Clean Energy Heating Systems.

WARNING: The installation, operation, and maintenance of this equipment in the

United States must be done by qualified personnel according to instructions in the

Clean Energy Heating Systems Owner’s Manual and in accordance with all national,

state, and local codes or authorities having jurisdiction and the following standards:

NFPA 30 Flammable and Combustible Liquids Code

NFPA 30A Automotive and Marine Service Station Code

NFPA 31 Installation of Oil Burning Equipment

NFPA 70 National Electrical Code

NFPA 88A Parking Structures

NFPA 88B Repair Garages

NFPA 211 Chimney’s, Fireplaces, Vents and Solid Fuel Burning Appliances

Likewise, the installation, operation, and maintenance of this equipment in Canada must

be done by qualified personnel according to instructions in the Clean Energy Heating

Systems Owner’s Manual and in accordance with all regulations and authorities having

jurisdiction and the following CSA Standards:

B139 Oil Burning Equipment

B140 General Requirements for Oil Burning Equipment

C22.1 Canadian Electrical Code, Part 1

GUIDELINES FOR FURNACE USE:

• This furnace is for industrial and/or commercial use only. This furnace is not intended

for residential use.

• This furnace is safety listed to burn the following fuels:

• #2 fuel oil

• Used crankcase oil up to 50 SAE

• Used hydraulic oil

• Used automatic transmission fluid (U.S.)

• The EPA regulations for burning used oil are as follows:

• Your supply of used oil is generated on-site. You may also collect oil from

“do-it-yourself” oil changers.

• Do not mix hazardous wastes, such as chlorinated solvents, with your used oil.

• The exhaust gases of the furnace must be vented to the outside with an

appropriate stack system.

• The furnace is used to recycle used oil for “heat recovery”. The furnace is not

to be used in warm weather just to dispose of used oil.

• Only trained authorized personnel should service and maintain the furnace. Be sure

the furnace receives annual maintenance to ensure safe and efficient operation.

SAFETY CONSIDERATIONS AND GUIDELINES

Approved Method to

Dispose of Waste Oil

GUIDELINES FOR USED OIL TANKS:

(1) The tank installation must comply with NFPA 30 and NFPA 31 fire codes.

(2) The tank should be installed on a slight slope with a drain on the low end to allow sludge

and water to be removed from the bottom of the tank.

(3) All oil lines must be constructed of copper, steel, or brass components. DO NOT use

rubber, plastic, or any other inappropriate material for oil lines.

(4) Be sure to follow all instructions for tank installation in the Owner’s Manual.

WARNING: To avoid serious injury or death, only store petroleum based substances

in the oil supply tank (the following are approved fuels):

(1) Used Crankcase Oil

(2) Used Automatic Transmission Fluid (ATF)

(3) Used Hydraulic Oil

(4) #2 Fuel Oil (Diesel Fuel)

DO NOT put flammable or corrosive substances such as gasoline, chlorinated solvents,

paint thinner, or any other unsafe substance in the oil supply tank.

WARNING: To avoid serious injury or death, do not weld or allow open flames within

35 feet of the used oil supply tank.

SAFETY CONSIDERATIONS AND GUIDELINES

TIPS FOR MAINTAINING HIGH PERFORMANCE

DO NOT ALLOW ANY UNAPPROVED MATERIAL INTO THE OIL STORAGE TANK.

Explanaon:

Material placed in the oil storage tank will eventually be delivered to the burner. Anfreeze and

water will not ignite and will cause the heang equipment to shut down.

DO NOT USE EXHAUST FANS THAT CREATE A VACUUM IN THE BUILDING.

Explanaon:

A backdra at the heang equipment will damage crical burner components. If your shop

requires exhaust fans there must be adequate make up air so that the furnace can maintain a

proper natural dra. If there is insuﬃcient make up air, install make up air louvers or use a relay

to open the wall thermostat circuit to ensure the burner does not ﬁre when an exhaust fan is in

use.

TURN OFF POWER TO THE BURNER IF A CALL FOR HEAT IS NOT EXPECTED FOR

MORE THAN A WEEK.

Explanaon:

If the green power light is “on” at the burner, the oil temperature is being maintained by the

200W heater element. If this oil temperature is maintained over a long period of me (like over

the summer months) without a call for heat, the nozzle adapter heater block is more likely to

accumulate carbon build up which may cause a plugged nozzle. Flip the breaker “oﬀ” at the panel

or turn the Burner Power Switch “oﬀ” located on the juncon box on top of the unit.

Figure 1: Typical Furnace Assembly

Follow the steps below for furnace assembly (refer to Figure 1):

(1) Install the blower

(2) Determine the appropriate air discharge configuration

- Unit Heater (Free Air with no ductwork)

- Central Furnace (ductwork installed)

(3) Install the combustion chamber target

(4) Install the burner

(5) Install the connector block and oil line

FURNACE ASSEMBLY

CE70156

Installing the Blower (CE-140, CE-180, and CE-250):

(1) Refer to Figure 2.

(2) Remove the three shipping brackets (CE 250 blower assembly only).

(3) Place the blower inside the mounting angles on the back of the furnace with the blower

bubble turned up.

(4) Use the included #10 self-drilling screws to secure the blower housing to the mounting

angle brackets on the back of the furnace cabinet.

(5) Connect the flexible conduit from the blower motor to the rear electrical box.

(6) Connect the wire leads according to the electrical schematic label in the rear junction box.

(7) Fasten the blower guards with the remaining #10 self-drilling screws to each side of the

blower.

WARNING: Blower guards must be in place to prevent personal injury. NEVER

operate the furnace without all guards in place!

NOTICE: The blower motor is designed to operate with the guards in place. Without the

guards in place the blower will move more air which may overload and damage the blower

motor.

NOTICE: The blower must be mounted with the “bubble” turned up. If the blower is not

mounted in this position, the internal air flow through the furnace cabinet will change which

may cause the unit to cycle on high limit.

Installing the Blower:

FURNACE ASSEMBLY

Figure 2: Blower Assembly Installation (CE-140, CE-180, and CE-250)

CE70019

Installing the Blower (CE-330 and CE-440):

(1) Refer to Figure 2A.

(2) Place the blower inside the mounting angles on the back of the furnace with the blower

bubble turned up.

(3) Use the included #10 self-drilling screws to secure the blower housing to the mounting

angle brackets on the back of the furnace cabinet.

(4) Fasten the motor bracket and tensioning bracket to the blower according to dimensions

shown in Figure 2A.

(5) Secure the motor to the motor bracket with the supplied hardware.

CE 250 Blower Assembly Only

CAUTION: Three shipping brackets are installed on the CE 250 Blower Assembly and

must be removed before operation.

Remove shipping

brackets (3)

mounted over the

motor shaft

CE70197

(6) Install the blower pulley and motor pulley. Use a straight edge to make sure the pulleys

are installed on the same plane.

(7) Install the belt on the pulleys and tighten the tensioning bracket to maintain proper belt

tension.

(8) Connect the flexible conduit from the blower motor to the rear electrical box and connect

the wire leads according to the electrical schematic label in the rear junction box.

(9) Fasten the blower guards with the remaining #10 self-drilling screws to each side of the

blower.

FURNACE ASSEMBLY

Figure 2A: Blower Assembly Installation (CE-330)

16"

23"

CE70158

CE-330

CE-440

4.5"

18"

8.5"

Tensioning

Bracket

(CE 330 and CE 440)

Motor Bracket

Tensioning

Bracket

(CE 440)

FURNACE ASSEMBLY

Air Discharge Configurations:

Your Clean Energy Heating System may be installed in one of two ways:

1. Unit Heater - Louvers are installed over the air outlet opening(s) to direct the hot air

flow in the desired direction.

2. Central Furnace (Static Pressure) - Duct work applications with less than 0.30” W.C.

(inches of water column). Louvers are NOT installed. Ductwork is installed over the side

air outlet opening(s) to direct the hot air flow.

NOTICE: A qualified electrician should check the amp draw of the blower motor. Do not

operate the blower motor over 85% of the amp rating on the motor nameplate.

1. Unit Heater Configuration

There are several options for mounting the louvers on a unit heater for free air applications.

Refer to Figures 3, 4, and 5. Cover the unused air outlet openings with the blank covers

provided (one is painted and one is galvanized). The blank covers can be split in two.

NOTICE: When splitting a side opening horizontally, the louvers should be positioned in the

top half of the air outlet opening. When splitting a side opening vertically, the louvers should

be positioned in the front (closest to the burner) half of the air outlet opening.

Figure 3: Installing the Louvers

One Side Air Outlet Fully Open

CE70159

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