Cleco 47BC B Series Bedienungsanleitung

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47BC/BT…B…

Cordless EC Tool

Instruction Manual

P1962E/EN

2012-03

2 P1962E/EN 2012-03 62a_ Deckblatt en.fm, 29.02.2012

For this Instruction Manual

This Instruction Manual is the translation of the Original Instruction Manual intended for all persons who

work with this tool but do not do any programming work.

The Instruction Manual

• provides important notes for safe and effective use.

• describes the function and operation of the cordless EC tool.

• serves as a reference work for technical data, service intervals

and spare part orders.

• provides information on options.

Nomenclature

47B………B… …

Series Attachment1)

1) Sockets see 10.5 Socket for head T2X, T3X, T4X, optional, page 58,

10.9 Socket for C1, C3, optional, page 66

C1 – 15° (Crowfoot)

Power C3 – 30° (Crowfoot)

B– Battery / PM48 T2 – 20 Nm (Tube Nut)

T3 – 30 Nm (Tube Nut)

T4 – 40 Nm (Tube Nut)

Tool Type Max. Torque

C– Crowfoot 20 – 20 Nm

T– Tube Nut 30 – 30 Nm

40 – 40 Nm

Feature 1 (Data Transmission) Power supply

– IrDA B– 48 V max.

R– RF868 MHz

X– WLAN: 2.4 GHz Feature 2 (Scanner)

Y– WLAN: Dual band 2.4 GHz, 5 GHz S – Barcode Scanner

Z – RF15.4: IEEE802.15.4 – None

62a_ Deckblatt en.fm, 29.02.2012 P1962E/EN 2012-03 3

Identification text:

Identification graphic:

Apex Tool Group reserves the right to modify, supplement or improve the document or the product without

prior announcement. This document may not be reproduced in any way, shape or form, in full or parts

thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic,

mechanical, optical or otherwise without the express permission of Apex Tool Group.

47BC/BT represents all models of the cordless EC tool as described here.

PS represents all models of the power supply as described here:

Accupack or Power Module

RF15.4 represents the Wireless Fidelity IEEE802.15.4

LMC represents the interchangeable memory module LiveWire Memory Chip

➔refers to required actions.

• refers to lists.

kursiv refers menu items, i. e.: Diagnostics

<…> refers elements, that have to be selected or deselected, such as buttons or control boxes,

i.e.: <F5>

Courier refers names of paths and files are written in Courier font

i.e.: setup.exe

\ refers selection of an item from the menu i.e.: file \ print

refers a movement in one direction.

refers function and force.

In pictured illustrations:

Where not necessary, 47BT (Tube Nut) is shown.

4 P1962E/EN 2012-03 62a_ Deckblatt en.fm, 29.02.2012

P1962E-EN_2012-03_47BC-BTIVZ.fm, 29.02.2012 P1962E/EN 2012-03 5

Contents

1 Safety 7

1.1 Warnings and notes.............................................................................. 7

1.2 Basic requirements for safe working practices ..................................... 8

1.3 Operator training................................................................................... 8

1.4 Personal protective equipment ............................................................. 8

1.5 Designated use..................................................................................... 9

1.6 Codes and standards............................................................................ 9

1.7 Noise and vibration ............................................................................... 9

2 Scope of supply, transport and storage 10

2.1 Items supplied..................................................................................... 10

2.2 Transport ............................................................................................ 10

2.3 Storage ............................................................................................... 10

3 Product description 11

3.1 General description............................................................................. 11

3.2 Operation and functional elements ..................................................... 12

4 Accessories 16

5 Before initial operation 17

5.1 Setting up tool holder.......................................................................... 17

5.2 Ambient conditions ............................................................................. 18

5.3 Charging the battery pack................................................................... 18

5.4 Changing the LMC ............................................................................. 18

6 First Operation 19

6.1 Carrying out the rundown ................................................................... 19

6.2 Operating status ................................................................................. 19

7 LCD display 21

7.1 Result display ..................................................................................... 21

7.2 Status display ..................................................................................... 21

7.3 Operating menu .................................................................................. 24

7.4 System error messages ..................................................................... 35

8 Maintenance 39

8.1 Cleaning instructions .......................................................................... 39

6 P1962E/EN 2012-03 P1962E-EN_2012-03_47BC-BTIVZ.fm, 29.02.2012

8.2 Service schedule ................................................................................ 39

8.3 Lubricants ........................................................................................... 40

9 Troubleshooting 41

10 Spare parts 49

10.1 Gear + Head T2X, T3X, T4X .............................................................. 50

10.2 Head T2X............................................................................................ 52

10.3 Head T3X............................................................................................ 54

10.4 Head T4X............................................................................................ 56

10.5 Socket for head T2X, T3X, T4X, optional ........................................... 58

10.6 Gear + Head C1, C3........................................................................... 60

10.7 Head 301071 (C1) .............................................................................. 62

10.8 Head 301072 (C3) .............................................................................. 64

10.9 Socket for C1, C3, optional ................................................................ 66

10.10 Tool holder.......................................................................................... 67

11 Technical data 69

11.1 Dimensions ......................................................................................... 69

11.2 Dimensions of tool holder 935290 / 935395 (Optional) ..................... 72

11.3 Dimensions of tool holder 935999 / 935998 (Optional) ...................... 72

11.4 Performance Data............................................................................... 73

11.5 Electrical data ..................................................................................... 74

12 Service 78

12.1 Recalibration....................................................................................... 79

13 Disposal 79

91b_1_5 en bedingt.fm, 29.02.2012 P1962E/EN 2012-03 7

Safety 1

1 Safety

1.1 Warnings and notes

Warning notes are identified by a signal word and a pictogram:

• The signal word describes the severity and the probability of the impending danger.

• The pictogram describes the type of danger.

2009-08

WARNING!

Indicates a potentially hazardous situation

which, if not avoided, could result in serious injury.

CAUTION!

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or

property and environmental damage. If this warning is not observed, injuries, property or environmental

damage may occur.

Class 2 laser product

Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to

a very bright source of light, such as the sun.

Do not look into the laser beam when the laser is on.

Doing so can cause damage to the eyes.

NOTE

General notes

include application tips and useful information but no hazard warnings.

LASER RADIATION

DO NOT LOOK INTO THE BEAM

CLASS 2 LASER

IN ACCORDANCE WITH

EN 60825-1:1994

P < 1mW;

= 630 nm

8 P1962E/EN 2012-03 91b_1_5 en bedingt.fm, 29.02.2012

Safety

1.2 Basic requirements for safe working practices

You should read all instructions. Nonobservance of the instructions below may result in electrical shock,

burns and serious injuries.

1.3 Operator training

All operators must be trained and experienced before operating the 47BC/BT.

The 47BC/BT may be repaired by authorized technicians only.

1.4 Personal protective equipment

When working

• Wear the protective goggles to protect against spurting metal splinters.

Danger of injury by being wrapped up in and caught by machinery

• Wear a hairnet.

• Wear close-fitting clothing.

• Do not wear jewelry.

CAUTION! Work area

➔Ensure there is enough space in the work area.

➔Keep the work area clean.

➔Electrical safety

➔Protect the 47BC/BT from rain and moisture. Use only in the inner zone (IP40).

➔Follow the safety instructions printed on the battery pack and charger.

➔Use 47BC/BT only with power supply (PS) by Cleco.

➔Do not open the battery pack.

Safety of persons

➔47BT: The head can close when pushing the start button inadvertently (eg when putting down the tool).

Fingers can be bruised or severed. Do not reach into the open head.

➔Ensure a secure standing position. Maintain balance.

➔Make sure that the PS is securely installed before operating the 47BC/BT.

➔Hold the 47BC/BT tightly in the hand – be prepared for high short-term reaction torques.

➔Deposit 47BC/BT only in the designated tool holder, see 10.10 Tool holder, page 67 – prevent acciden-

tal operation.

➔Do not look into the laser beam of tools with built-in barcode scanners.

➔Follow generally valid and local safety and accident prevention rules.

Safe working with and around fastening tools

➔Inspect sockets for visible damage and cracks. Replace damaged sockets immediately.

➔Disconnect the 47BC/BT from the PS before replacing the sockets.

➔Only use socketsbits from Cleco, see 10.9 Socket for C1, C3, optional, page 66.

➔Do not attach sockets on the head aslant.

➔Make sure that the sockets are securely inserted.

91b_1_5 en bedingt.fm, 29.02.2012 P1962E/EN 2012-03 9

Safety 1

1.5 Designated use

The 47BC/BT is designed exclusively for fastening and releasing threaded fasteners.

• The communication with the controller is allowed only over the following interface ports: Do not use it in

areas where there is a risk of explosion.

• Do not open it or modify it structurally.

• Only use with accessory parts which are approved by the manufacturer

(see 4 Accessories, page 16).

• Do not use as a hammer or for re-bending.

1.6 Codes and standards

It is mandatory that national, state and local codes and standards be followed.

1.6.1 FCC conformity

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)

this device may not cause harmful interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the

user's authority to operate the equipment.

1.6.2 Canada conformity

Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that may cause undesired

operation.

1.6.3 EMC

Industrial environment EMC limit class A.

The tool complies with the following EMC standards:

DIN EN 61000-6-4 Emitted interference

DIN EN 61000-6-2 Interference immunity

1.7 Noise and vibration

Noise level< 60 dB(A) free speed (without load) according to DIN EN ISO 4871:1997-03.

Vibration values < 2.5 m/s² according to DIN EN ISO 20643:2005-03.

Types Communications

All IrDA interface port of the tool holder, order no. 935290

47BCR…/47BTR… 868 MHz with base station, order no. 961300 (EU)

47BCX…/47BTX… WLAN standard IEEE 802.11b WEP, WPA/WPA2

47BCY…/47BTY… WLAN standard IEEE 802.11a/b/g WEP, WPA(2), LEAP, PEAP

47BCZ…/47BTZ… WPAN standard IEEE 802.15.4

10 P1962E/EN 2012-03 91b_1_5 en bedingt.fm, 29.02.2012

Scope of supply, transport and storage

2 Scope of supply, transport and storage

2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

1 47BC/BT

1 This instruction manual

1 Declaration of Conformity

1 Factory test certificate for transducers

1 Machine capability analysis

2.2 Transport

Transport and store the 47BC/BT in the original packaging. The packaging is recyclable.

2.3 Storage

For short-term storage and for protection against damage:

➔Place the 47BC/BT in the tool holder.

For storage longer than 100 hours:

➔Disconnect battery pack from the 47BC/BT.

The battery pack is discharged by the electronics integrated in the tool.

Object Time period Storage temperature

47BC/BT without PS No guideline -25 °C to +40 °C (-13 to 104 °F)

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