Clenergy PV-ezRack SolarTerrace II Technisches Handbuch

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 1 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

PV-ezRack®SolarTerrace II™

Code-Compliant Planning and Installation

Complying with AS/NZS1170.2:2011 Amdt 3 2013

Contents

1 Introduction 2

2 Installation Tools & Components 3

3 Installation Guide 7

4 Service 11

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 2 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

1.Introduction

Clenergy PV-ezRack®SolarTerrace II™is a pre-assembled ground mount

system suitable for large scale commercial and utility scale installations.

This product has been developed to fit universal PV installations. The

innovative and patented SolarTerrace II™T-Rails simplify and improve

the accuracy of the installation. Using high quality engineered

components SolarTerrace II™saves developers and installers time and

money when delivering large scale projects.

Please review this manual thoroughly before installing your SolarTerrace

II™system. This manual provides (1) supporting documentation for

building permit applications relating to PV-ezRack SolarTerrace II

Universal PV Module Mounting system, and (2) planning and installation

instructions for SolarTerrace II.

SolarTerrace II™products, when installed in accordance with this guide,

will be structurally adequate and will meet the local standards. During the

installation and especially when working on the roof inform yourself about

the appropriate safety regulations, and please also pay attention to the

relevant regulations of your local region. Please check that you are using

the current version of the installation manual by contacting Clenergy

Australia by email on [email protected], or your local representative.

The installer is solely responsible for:

Complying with all applicable local or national building codes, including

any that may supersede this manual;

Ensuring that ezRack and other products are appropriate for the particular

installation and the installation environment;

Using only ezRack parts and installer-supplied parts as specified by

ezRack (substitution of parts may void the warranty and invalidate the

letter of certification on page 2);

Ensuring that the ground condition are suitable;

How to recycle: according to the local relative statute.

How to disassemble: reverse installation process.

Ensure that there are no less than two professionals working on the panel

installation.

Ensure the installation of the electrical equipment is performed by a

professional and accredited electrician.

Ensuring safe installation of all electrical aspects of the PV array.

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 3 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

2.Installation tools & components

1. Installation tools

Hydraulic Pile Driver

Allen Key

Power Tool

Maximum torque:

M8 =20N*m

M10=30N*m

M12=50N*m

Adjustable Spanner

String

2. Components list

Overview of system components

End Clamp

Middle Clamp

T-Rail

Rail Clamp

Girder

Post Head

C-Post

Post Brace

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 4 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

3.Overview of system components

T Rail

Girder

Post Head

Post Brace

Post











PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 5 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

4.Mounting of the single assembly groups

Step 1: Pole grounding

Step 2: Mounting top and

side brackets

Step 3: Fixing the structure

Step 4: Mounting the T-Rails

Step 5: Module mounting

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 6 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

Angle positioning

STII –Panel dimension up to 1.7m

Wind Zone

Region A

Region B

Region C

Region D

Wind Speed (m/s)

Leg Spacing (m)

3.3

2.85

2.05

1.45

PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 7 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

3. Six steps installation Instruction

1．Install the Open Post

Before the installation,

prepare all the products

and installation tools

that will be needed.

Confirm the hydraulic

pile driver can be used

at the site.

Mark the Open Posts

array perimeter. Drive

the piles into the earth.

Use a string to make

sure all the piles are in a

same line and height.

2．Mount Post Head

Install the Post Head, fix

with Hexagonal Bolt and

Nut.







PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 8 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

3．Mount Post Brace

Insert the Post Brace on

one side of Post. Then

fold it and fix it to the

post with Hexagonal

Bolt and Nut.

4. Attach the Girder

Attach the Girder on to

the Post Head. The

fixing arm in the Post

had will click on to the

bolt on the Girder.

Connect the Support

Tube to the Post Brace

and fix using Hexagonal

Bolt and Nut.









PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 9 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

After installing the

Girder, adjust the

system to make sure all

the Tri-groove Beams

are in a same line and

height.

Notes: Make sure the

Tri-groove Beams are all

positioned the same

before installing the T-

Rail.







PV-ezRack Solar Terrace II_Planing and Installation Guide_V1.3 Page 10 of 11

11/20 Duerdin St Tel: +61 3 9017 6688

Clayton VIC 3168, Australia Fax: +61 3 9017 6668

www.clenergy.com.au Email: sales@clenergy.com.au

5．Mount the rails

Mark the panel array

perimeter and attach

the T-Rail to Tri-groove

Beam with one T-Rail

Clamp on each side.

6．Mount the panels

Install the panels by

using the patented

Clenergy End Clamps

and Inter Clamps.

Fasten them by

Hexagonal Bolt using

15-20Nm torque.

End Clamp Middle Clamp

The installation of the

panels is completed.

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