Climax VM2350 Bedienungsanleitung

VM2350-

2500-2600S,C

GLOBE VALVE GRINDING AND LAPPING

MACHINE

OPERATING MANUAL

ORIGINAL INSTRUCTIONS

P/N 89817

May 2017

Revision 1

P/N 89817, Rev. 1 Page A

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, dissem-

inated, downloaded, or stored in any storage medium, without the express prior written consent of CLIMAX.

CLIMAX hereby grants permission to download a single copy of this manual and of any revision hereto onto

an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, pro-

vided that such electronic or printed copy of this manual or revision must contain the complete text of this

revision hereto is prohibited.

At CLIMAX, we value your opinion.

For comments or questions about this manual or other CLIMAX documentation, please e-mail

[email protected].

For comments or questions about CLIMAX products or services, please call CLIMAX or e-mail

[email protected]. For quick and accurate service, please provide your representative with the following:

• Your name

• Shipping address

• Telephone number

• Machine model

• Serial number (if applicable)

• Date of purchase

CLIMAX World Headquarters

2712 East 2nd Street

Newberg, Oregon 97132 USA

Telephone (worldwide): +1-503-538-2815

Toll-free (North America): 1-800-333-8311

Fax: 503-538-7600

H&S Tool World Headquarters

715 Weber Dr.

Wadsworth, OH 44281 USA

Telephone: +1-330-336-4550

Fax: 1-330-336-9159

hstool.com

CLIMAX | H&S Tool (UK Headquarters)

Unit 7 Castlehill Industrial Estate

Bredbury Industrial Park

Horsfield Way

Stockport SK6 2SU, UK

Telephone: +44 (0) 161-406-1720

CLIMAX | H&S Tool (European Headquarters)

Am Langen Graben 8

52353 Düren, Germany

Telephone: +49 (0) 242-191-7712

E-mail: [email protected]

CLIMAX | H&S Tool (Asia Pacific Head-

quarters)

316 Tanglin Road #02-01

Singapore 247978

Telephone: +65-9647-2289

Fax: +65-6801-0699

CLIMAX | H&S Tool (Middle East Headquarters)

Warehouse #5, Plot: 369 272

Um Sequim Road

Al Quoz 4

PO Box 414 084

Dubai, UAE

Telephone: +971-04-321-0328

Page B VM2350-2500-2600S,C Operating Manual

CLIMAX GLOBAL LOCATIONS

P/N 89817, Rev. 1 Page C

CE DOCUMENTATION

Page D VM2350-2500-2600S,C Operating Manual

LIMITED WARRANTY

CLIMAX Portable Machine Tools, Inc. (hereafter referred to as “CLIMAX”) warrants that all new machines

are free from defects in materials and workmanship. This warranty is available to the original purchaser for a

period of one year after delivery. If the original purchaser finds any defect in materials or workmanship

within the warranty period, the original purchaser should contact its factory representative and return the

entire machine, shipping prepaid, to the factory. CLIMAX will, at its option, either repair or replace the

defective machine at no charge and will return the machine with shipping prepaid.

CLIMAX warrants that all parts are free from defects in materials and workmanship, and that all labor has

been performed properly. This warranty is available to the customer purchasing parts or labor for a period of

90 days after delivery of the part or repaired machine or 180 days on used machines and components. If the

customer purchasing parts or labor finds any defect in materials or workmanship within the warranty period,

the purchaser should contact its factory representative and return the part or repaired machine, shipping pre-

paid, to the factory. CLIMAX will, at its option, either repair or replace the defective part and/ or correct any

defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.

These warranties do not apply to the following:

• Damage after the date of shipment not caused by defects in materials or workmanship

• Damage caused by improper or inadequate machine maintenance

• Damage caused by unauthorized machine modification or repair

• Damage caused by machine abuse

• Damage caused by using the machine beyond its rated capacity

All other warranties, express or implied, including without limitation the warranties of merchantability and

fitness for a particular purpose are disclaimed and excluded.

Terms of sale

Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and

limit your rights with respect to the goods purchased from CLIMAX.

About this manual

CLIMAX provides the contents of this manual in good faith as a guideline to the operator. CLIMAX cannot

guarantee that the information contained in this manual is correct for applications other than the application

described in this manual. Product specifications are subject to change without notice.

P/N 89817, Rev. 1 Page i

TABLE OF CONTENTS

CHAPTER/SECTION PAGE

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 SAFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 GENERAL SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 RISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.6 RISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 SELECTION OF TOOLS AND PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2.1 Selection of tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.2 Preparation of tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.3 ASSEMBLYING THE UNIVERSAL CLAMPING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.4 MOUNTING THE UNIVERSAL CLAMPING DEVICE ONTO A VALVE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.4.1 Direct mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4.2 Mounting with clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4.3 Mounting with collar and mounting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.5 PREPARING THE MACHINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.5.1 Adaptating the planet wheel dia. 100 mm or dia. 135 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.5.2 Adaptation of planet wheel dia. 220 mm or bigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.5.3 Locating the machine to universal clamping device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.7 CHANGE OF ABRASIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.8 CHANGE OF DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.8.1 Change of mounted drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.8.2 Mounting of new drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.9 CENTERING CHUCK FOR VERTICAL GRINDING (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4.10 CONICAL SEATS (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.1 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.2 LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Page ii VM2350-2500-2600S,C Operating Manual

TABLE OF CONTENTS (CONTINUED)

CHAPTER/SECTION PAGE

5.2.1 Lubricating the machine modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.2.2 Lubricating the pneumatic drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.3 MAINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.3.1 Electrical tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.3.2 Pneumatic equipment tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6 STORAGE AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

6.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.1.2 Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.2 SHIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.3 DECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

APPENDIX A ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

P/N 89817, Rev. 1 Page iii

LIST OF FIGURES

FIGURE PAGE

2-1 Components with pneumatic drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3-1 Machine case including electric and pneumatic drive with maintenance unit (VM2350 options shown 12

3-2 Accessory case with universal clamping device (here VM2350). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4-1 Tool components for planet grinding wheel (as shown with planet wheel dia. 220 mm, planet arms size

II, CBN-grinding discs dia. 50 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4-2 Planet grinding wheel assembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4-3 Center module of universal clamping device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4-4 Assembly of support pipes in centre module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4-5 Assembly of angular clamps onto the support pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4-6 Assembly of clamping shoes into angular clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4-7 Alignment of the universal clamping device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4-8 Mounting of clamping shoes with bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4-9 Mounting of clamping shoes by means of forged steel clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4-10 Mounting of universal clamping device to a valve body without flange by means of collar band shafts

(collar band is not shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-11 Positioning of collar band into fastening system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-12 Fastening of the collar band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4-13 Mounting of universal clamping device with collar band mounting system . . . . . . . . . . . . . . . . . . . . . 23

4-14 Unlocking the collar band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4-15 Mounting of bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4-16 Adaptation of planet wheel dia. 100 mm or dia. 135 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4-17 Mounting of ball joint coupling to machine spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-18 Adaptation of planet wheel to ball joint coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4-19 Locating the machine into the universal clamping device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4-20 Indicator for grinding pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4-21 Operating buttons of electric drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4-22 Maintenance unit with operating buttons for pneumatic drive (optional) . . . . . . . . . . . . . . . . . . . . . . . 30

4-23 Change of mounted drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4-24 Disconnection of coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4-25 3-jaw centring chuck (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

A-1 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

A-2 240-10S-N01-00 basic machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

A-3 240-11S-N01-00 electric drive 220V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

A-4 240-13S-N01-00 pneumatic drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

A-5 240-15S-N01-00 electric drive 115V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

A-6 240-20S-N01-00 gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

A-7 240-31S-N01-00 machine arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

A-8 240-32S-N01-00 outer pipe and drive shaft L=600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

A-9 240-33S-N01-00 outer pipe and drive shaft L=800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

A-10 240-41S-N01-00 ball joint coupling type 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

A-11 170-10S-N01-00 ball joint coupling type 15 (general). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

A-12 240-51S-N01-00 universal clamping device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

A-13 240-52S-N01-00 standard mounting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

A-14 240-53S-N01-00 collar band mounting system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Page iv VM2350-2500-2600S,C Operating Manual

LIST OF FIGURES (CONTINUED)

FIGURE PAGE

A-15 240-54S-N01-00 universal clamping device VM2500, VM2600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

A-16 List of abrasives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64