Clinch Rivets CR-2 Bedienungsanleitung

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CR-2 Instruction Manual

Effective Dec 19th 2013

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Contents:

Tool Properties

Technical Specifications

Safety Instructions

Tool Preparation

Operating Instructions

Maintenance and Service

Exploded Drawing

Parts List

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Tool Property:

Light weight

High-speed operation, high power

Low noise

Shock absorption

Long stroke

Easy maintenance

Sets standard rivets up to 3/16” diameter into any materials

Designed for high strength blind rivet with 3/16” diameter i.e. monobolt, interlock, etc

Adjustable vacuum system for powering on and off mandrel retention function

The tool can operate without the mandrel container

The tool can mount the rivet in single operation

Effective air pressure is 44 to 102 psi

Max pull force is 2473 lb

CNC machined quality components ensures long life

Mandel container can be turned easily for cleaning

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Technical Specification:

Rivet size: Diameter 0.125 –1.89 inches for standard rivets

Diameter 0.189 inches for high strength structural blind rivet

Air pressure: 11.0 –15.4 lbf

Stroke: 0.787 inches

Pull force @ 5 Bar: 2472 lb

Weight: 3.20 lb

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Safety Instructions:

Please read the following instructions carefully.

Never dissemble the tool without reading the following safety instructions.

Always use the tool in accordance with the specified safety instructions. Direct any

queries regarding safety and operation to our company.

Never connect the tool to any medium other than compressed air. Set the air pressure

between 42 to 101 psi.

Do not use the tool for purpose other than installing rivets.

The tool must be maintained in a safe working condition at all times and examined at

regular intervals for damage.

Do not dismantle this tool without prior reference to the maintenance and service

instructions.

Always disconnect the air pipe from the tool inlet before maintenance and service.

Do not point tool towards people or persons.

When using the tool, wear safety glasses.

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Tool Preparation:

The tool must be connected to an air filter. This unit filters the compressed air to separate dirt

and condensate. A pressure regulator with a preferred setting of 87 psi must be installed. Air

supply must be free of moisture and particles.

Use dry and clean materials (hose, couplings, fittings, etc.) to connect the tool to the filter.

Check for leakage in the compressed air supply. If here is leakage, replace the damaged hoses

or coupling. Drain the condensate from the filter. Also check the dirt filter.

Check the compressed air supply pressure. The tool must be fitted with correct nosepiece (01)

and pusher (07) before operating.

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Operating Instruction:

1. Connect the air supply, switch ON/OFF vale (48) to ON position. (See figure 1)

2. Adjust the vacuum security system clockwise or counter-

clockwise. Air suction will allow the rivet to be held in any orientation.

(See figure 2)

Attention: If you don’t want to use vacuum system, you can turn

vacuum security system clock wise and turn it off.

3. Direct the riveter with rivet to the hole and then pull the trigger. The stems

automatically reverse to the collector and the rivet is set.

Fig 1

Fig 2

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Priming:

After 100,000 cycles, the stroke is reduced and rivets are not set by one operation, then the

tool needs to be oiled. Please use the attached bottle of lubrication oil in the box.

1. Disconnect air supply to tool and switch ON/OFF valve (48) to OFF position.

2. Remove seal screw (84) and seal (83). (See figure 3)

3. Screw the priming pump oil into the bleed screw hole.

Press down and release several times until resistance is felt.

(See figure 4)

4. Remove the priming pump and the excessive oil will

flow out. Clean out the excessive oil and replace the seal

screw and seal.

Fig 3

Fig 4

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Head Cleaning and Oiling:

Every 10,000 cycles the tool should be oil on the jaws. (See figure 5)

1. Disconnect air supply and air valve switch.

2. Dismantle the riveter head by wrench.

3. Use wrench to disassemble head components and cleaning these parts, and then

lubricate them before assembling. (See figure 5)

Trouble Shooting

Symptoms

Possible Causes

Solutions

The jaws cannot release the

mandrel

The nosepiece, jaws, jaw

carrier and out cylinder

may not be assembled

correctly

The spring may be worn

out or broken

The oil may be insufficient

There is oil or air leakage

somewhere

Check the nosepiece,

jaws, jaw carrier and out

cylinder

Replace the defective

coupling and components

Add hydraulic oil

The rivet cannot be put into

the tool nosepiece

The stem may be

obstructed

The vacuum system may

not be in good condition

Check the jaws

Adjust the vacuum

security system to the

optimal volume

The tool works very slowly or

requires more than one

trigger-pull to set the rivet.

Hydraulic oil level is low

The air pressure is low

The nosepiece is filled

with dust and particles

Add hydraulic oil

Adjust air pressure to the

specific range

Clean and oil

Fig 5

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