Clipper C65B Bedienungsanleitung
OWNER’S
MANUAL
CONCRETE
SAW
MODEL
C65B
FORM 5313 12/03/01
C-65B WARRANTY
Norton Construction Products warrants all products manufactured by it against
defects in workmanship or materials for a period of one (1) year from the date
of shipment to the customer.
The responsibility of Norton Construction Products under this warranty is
limited to replacement or repair of defective parts at Norton Construction
Products' Gainesville, Georgia factory, or at a point designated by it, of such
part as shall appear to us upon inspection at such point, to have been
defective in material or workmanship, with expense for transportation borne by
the customer.
In no event shall Norton Construction Products be liable for consequential or
incidental damages arising out of the failure of any product to operate properly.
Integral units such as gasoline engines, electric motors,batteries, tires,
transmissions, etc., are excluded from this warranty and are subject to the
prime manufacturer's warranty.
This warranty is in lieu of all other warranties, expressed or implied, and all
such other warranties are hereby disclaimed.
Important: Before placing equipment in operation, record the following information.
MODEL: _________ SERIAL NO.: ___________
PURCHASE FROM: _____________________
ADDRESS: ____________________________
CITY: _______ STATE: ______ ZIP: ________
TELEPHONE NO. ______________________
Before using this equipment, make sure that person using it
Read and understand the instructions in this owner’s manual.
OWNER’S MANUAL
TABLE OF CONTENTS
CONTENTS PAGE
Preparing To Saw 4
Safety Precautions 5-7
Operating Instructions 8
Main Frame Group 9-10
Engine & Gauge Panel Group 11-13
Transmission & Rear Axle Drive Group 14-16
Depth Stop, Depth Indicator & Front Axle Group 17-18
Control Levers Group 19-20
Electro-Hydraulics Group 21-22
Blade Shaft & Drives Group 23-24
Blade Guard Group 25-26
30” & 36” Jackshaft Drive Group 27-28
42” & 48” Jackshaft Drive Group 29-30
Water Pump & Optional Light Kit Group 31-32
Wiring Diagrams 33-34
Governor Adjustment 35
Engine Maintenance 36
Blade Speeds 35
Power Transmission Matrix 37
PAVEMENT SAW OPERATING INSTRUCTIONS
PREPARING TO SAW
1. Perform daily maintenance to saw (see chart).
2. Fuel saw if required. Use good grade of regular gasoline (14).
3. Remove blade guard and mount blade securely on blade shaft. For saws equipped with
arborlock one piece outer collar blade shaft, insert the outer collar through the blade and into
the female inner collar. Make sure the blade collars are clean and free of nicks and burrs on the
clamping face. Make sure inner collar is tight on the shaft and drive key is in place.
Check the drive pin in the outer collar for damage, loose fit or condition. Check the blade arbor
for gouges, nicks or burrs. SAW BLADE MUST BE HELD TIGHT AND RUN TRUE to achieve the
proper blade performance.
4. If using wet cutting diamond blades, visually inspect coolant spray tubes for plugged or
damaged openings. Clean and repair as necessary. Proper coolant flow is essential to good
blade performance.
5. Visually inspect blade guard for cracks, hinge failure or loose mounting. Repair or replace
guard if necessary. DO NOT USE SAW WITHOUT BLADE GUARD SECURELY IN PLACE!
6. Set line guides.
TO SAW
1. Place water safety switch (4) in the OFF position.
2. Start engine (2) and allow it to warm up at half throttle. Observe proper oil pressure and
charging amps (1).
3. Set speed control handle (12) to neutral and engage transmission engagement lever (13).
4. Open throttle (8) to full speed position. Engine governor is factory set. DO NOT CHANGE
SETTING unless you have changed the saw blade capacity to accommodate larger or smaller
diameter blades.
5. Turn on water to blade (11). Set water safety switch (4) to ON position, (leave off if dry
cutting). If engine stops, recheck water supply. The water safety switch will automatically shut-
off the engine if proper water pressure is not supplied.
6. Position saw over cut.
Safety Precautions
Important! The following safety precautions must always be observed.
Hazard Symbols
Fuel (gasoline) is extremely flammable and its vapors can explode if
ignited. Store gasoline only in approved containers; in well
ventilated; unoccupied areas approved; and away from
sparks or flames. Do not fill the saw fuel tank while the
engine is hot or running. Do not start the engine near spilled
fuel. Never use the fuel as a cleaning agent
Engine components can get extremely hot from operation. To prevent
burns, do not touch the engine or related parts while the engine is running
or immediately after it is turned off. Never operate the engine with any
heat shields or guards removed.
Keep all guard in place when operating any piece of equipment
Keep hands, feet, hair, and clothing away from all rotating parts
Lethal Exhaust Gas: use only in well ventilated areas. Engine exhaust
gases contain poisonous carbon monoxide which is odorless, colorless,
and can cause death if inhaled. Avoid inhaling exhaust fumes, and never
run the engine in a closed building or confined area
Never tamper with the governor components of settings to increase the
maximum speed. Severe personal injury and damage to the engine or
equipment or equipment can result if operated at speed above maximum.
Always obey the maximum speed rating of blade.
DO NOT LIFT THE SAW BY THE HANDLE BARS
Dust and Silica Warning
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust,
mists and fumes containing chemicals known to cause serious or fatal injury or illness, such
as respiratory disease, cancer, birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular process and/or material being cut or
the composition of the tool being used, review the material safety data sheet and/or consult
your employer, the material manufacturer/supplier, governmental agencies such as OSHA
and NIOSH and other sources on hazardous materials and make certain to comply with all
product warnings and instructions for the safe and effective use of the material being cut.
California and some other authorities, for instance, have published lists of substances
known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work
practices and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and
occupational and trade associations. Water should be used for dust suppression when wet
cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be
eliminated through engineering controls such as vacuum and/or water mist, the operator
and any bystanders should always wear a respirator approved by NIOSH/MSHA for the
material being cut.
Use Approved:
Eye Protection Hearing
Protection Respiratory
Protection Head Protection
Safety Precautions
1. Before mounting any blade on the saw: the blade should be inspected for any
damage which might have occurred during shipment, handling or previous use.
2. The blade collars and arbors should be cleaned and examined for damage before
mounting the blade.
3. The blade must be properly fitted over the arbor with the drive pin on the outside
collar projecting through the drive pin hole on the blade and inside collar.
4. The blade shaft bolt which is a left hand thread bolt on the operator’s right hand
side and right hand thread on the operator’s left hand side must be tightened
securely against the outside blade shaft collar.
5. The blade must be operated within the specified maximum operating speed listed
on the blade.
6. Turn water control valve to full to provide adequate coolant (5 to 8 gallons per
minute) for diamond blades and wet cutting abrasive blades. Insufficient coolant
could result in severe blade breakage or diamond segment separation.
7. The blade guard must be in place with the nose guard down and locked when the
saw is running.
8. The operator should wear safety glasses and any other appropriate safety
equipment.
9. When starting the saw, the operator should stand away and to the side of the blade.
10. If for any reason the saw should stall in the cut, raise the blade out of the cut.
Check the outside blade shaft collar and nut for tightness. Inspect the blade for
damage before restarting the saw. Use caution when resuming a cut. Be certain
that the blade is in alignment with the previous cut.
11. During cutting operations do not exert excess side pressure on the handles as a
method of steering. Do not force the blade into the cut by lowering the blade too
fast or by pushing the saw too fast.
You Are Responsible For Your Safety!!!
C-65B PAVEMENT SAW OPERATING INSTRUCTIONS
TO SAW
7. Lower blade using toggle switch (9) located in speed control handle (12), (follow instructions
on handle). Releasing switch will stop blade from lowering. Stop lowering when blade contacts
pavement. With the blade touching pavement, set cutting depth indicator (6) to zero, then
continue lowering until the desired cutting depth is shown on the cutting depth indicator.
8. To use depth stop control (5) turn handle clockwise until resistance is met. For greater depth
turn handle counter- clockwise, for lesser depth turn handle clockwise.
9. Move speed control handle (12) forward SLOWLY until proper cutting speed is achieved.
WHEN CUT IS FINISHED
1. Return speed control handle (12) back to neutral position.
2. Raise blade from cut by using the toggle switch (9) in speed control handle. When switch is
released the raise will stop and hold in place.
3. Once the blade is completely out of the cut turn off water to blade (11).
4. Close throttle (8) to idle position. Let engine cool down before
stopping.
DO NOT STOP AT FULL THROTTLE!
NOTE: All sawing is done with engine at full throttle. Engine governor is factory set to achieve
proper blade speeds and engine performance. DO NOT CHANGE GOVERNOR SETTING unless
you are changing blade capacity (Diameter).
STRAIGHT LINE SAWING ADJUSTMENT
Your C65B is equipped with rear axle adjustment to adjust for blade lead off. The
adjustment nut is located at the back of the saw on the lower left frame. To adjust saw,
stop saw, stop forward drive, remove blade from cut and STOP ENGINE. Loosen rear
axle mount bolts on left rear of saw. If the saw is leading to the right, turn the adjustment
nut COUNTER-CLOCKWISE. If the saw is leading to the left turn the adjustment nut
CLOCKWISE. Retighten axle mount bolts securely after making adjustment.
DO NOT FORCE ADJUSTMENT
C65B MAIN FRAME GROUP
C65B MAIN FRAME GROUP
ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO.
1 LIFT FRAME N1E0066 30 BELTGUARD 14-26" N1E0322
2 NUT, 3/8-16 N1D0039 31 BOLT, 5/16-18 X ¾ 8041026
3 BOLT, 3/8-16 x1 8041050 32 SHAFT GUARD
WELDMNT N1E0323
4 BOLT, 3/8-16 N1D0058 33 NUT, 5/16-18 N1D0037
5 LIFT FRAME BRACE N1E0064 34 BOLT, 1/2-13 X 2 3/4 N1D0067
6 B/SLOCK PIN N1C0094 35 NUT, 1/2-13 N1D0042
7 B/S WRENCH 15/16 N1C0112 36 MAINFRAME
WELDMENT N1E0324
8 B/S WRENCH 1 1/2 N1C0111 37 BOLT, 5/8-11 X 2 N1D0070
9 HOSE CONNECTOR N1D0287 38 FLATWASHER N1D0026
10 WATER VALVE N1C0021 39 NUT, 5/8-11 N1D0044
11 PIPE ELBOW 1/2 N1D0016 40 REAR POINTER N1E0084
12 NUT, 1/4-20 N1D0035 41 LOCKWASHER, 3/8" N1D0032
13 BATTERY CLIP N1E0051 42 BOLT, 3/8-16 X 2" N1D0061
14 BOLT, 1/4-20X2 N1D0052 43 FRONT POINTER N1E0338
15 BATTERY MNT. PAD N1C0011 44 POINTER ROPE N1C0032
16 BATTERY 12 V -NA- 45 POINTER ROPE CLAMP N1C0010
17 BATTERY CAB. NEG N1C0035 46 NUT, 3/8-16 N1D0038
18 BATTERY CAB. POS N1C0036 47 SETCOLLAR, 1/2" N1C0009
19 SCREW, 10-24 1/2 N1D0020 48 FRT. PNTR. WHEEL N1C0023
20 COVER PLATE N1E0062 49 FRT. PNTR. ROD N1E0068
21 HANDLE LOCK KNOB N1C0002 50 ENG. BASE WLDMNT N1E0038
22 HANDLE BAR N1E0050 51 NUT, 5/8-11 N1D0043
23 HANDLE BAR GRIP N1C0004 52 BELT, TENS. BOLT N1D0074
24 FAN GUARD N1E0321 53 BOLT, 1/4-20 X 1 N1D0101
25 BOLT, 1/4-20 X 3/4 N1D0050 54 FLATWASHER, 1/4 N1D0022
26 HOSE SWIVEL N1D0082 55 MUD FLAP N1C0012
27 CLOSE NIPPLE N1D0017 56 REDUCER BUSHING N1D0008
28 PIPE TEE, 1/2 N1D0015 57 WATER SAF. SW. N1C0031
29 FLATWASHER, 3/8 SAE 8172009 58 BELT PROTECTOR N1E0102
59 FLATWASHER, 5/8 8172013 60 BOLT, 5/8X2 1/2 N1D0217
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