Coleman CT200U-CL Bedienungsanleitung

WARNING

Never attempt to start this Mini Bike without reading and

understanding the Owner’s/Operator’s manual. The Owner’s/

Operator’s manual provides information on safety, parts,

functions, pre-ride inspection, starting and maintenance.

For questions about these Assembly Instructions, call Coleman

Powersports toll free 888-405-8725

ASSEMBLY/PRE-RIDE INSPECTION

INSTRUCTIONS

CAUTION

This mini bike was

shipped without engine

oil. Always fill with with

the correct amount and

grade of engine oil as

listed in the owner's

manual.

CT200U-CL

060718

REMOVAL FROM CRATE

Owner’s/Operator’s Manual

Tool Kit

Zip Ties

Front Fender

Front Fork

Assembly

Hardware

10mm Large Washers

10mm Lock Nut

10mm Small

Washer

10mm Steering Bolt

8mm Large Washers

8mm Nuts

8mm x 20mm Bolts

Wheel Assembly

Front wheel

14mm Lock Nut

14mm Washers

14mm Axle Bolt

Clutch Cover

M8Rubber

M8Nuts

M8 x 50 Bolts Light

GrommetsLight

Headlight

Front fender and headlight

bracket

Headlight bracket

FRONT FORK INSTALLATION

1. Install front Fork Assembly by

inserting the 10mm steering bolt

through the assembly in the

following order:

Top bracket, Small 10mm

Washer, Steering Neck, Large

10mm Washer, Bottom Bracket,

Large 10mm Washer, Lock Nut

Large Washer

Small Washer Steering Bolt

Large Washer

Lock Nut

10mm Steering Bolt

10mm Large Washers 10mm Small Washer

10mm Lock Nut

Top Bracket

Steering Neck

Bottom Bracket

1. Tighten Lock nut snug,

Note: Do not over

tighten Lock nut. Over

tightening will cause

the steering to bind .

HEADLIGHT BRACKET ASSEMBLY

M8Rubber

M8Nuts

M8 x 50 Bolts Light

GrommetsLight

Headlight

Rubber Grommets

between light

and light bracket

M8 Nuts

Note: The rubber gromets fit

between the light and the light

bracket Rubber Grommets

1. Install front light onto bracket

using M8 X 50 bolts, M8 rubber

grommets and M8 nuts.

Note: Small portion of fender faces

foreward

8mm x 20mm Bolts Large 8mm

Washers

8mm Nuts

8mm x 20mm Bolts

2. Attach front fender and bottom

of light bracket with 8mm x 20mm

bolts, large M8 washers and M8

nuts.

Large M8 Washers

M8 Nuts

8mm x 20mm Bolts

and M8 Nuts

1. Attach top of light bracket and

to top Steering Column Assembly

using 8mm x 20mm bolts, and M8

nuts

2. Plug light wires into wires

from engine assembly

FRONT HEADLIGHT AND FENDER INSTALLATION

FRONT WHEEL INSTALLATION

1. Orient the front tire so the arrow

on the tire faces forward.

2. Insert Axle bolt with the 14mm

washers between the forks and

wheel assembly on each side.

14mm Axle Bolt

14mm Washer

14mm Lock Nut

Arrow faces forward

Large 8mm Washers

14mm Axle bolt 1ea.

14mm washers 2ea.

14mm lock nut 1ea.

3. Install 14mm lock nut

4. TightenLocknutsnug,

Note: Do not over

tighten Lock nut. Over

tightening can damage

wheel bearings.

SECURE WIRES AND CABLES

INSTALL CLUTCH COVER

1. Make sure the On/Off Switch

wire, Throttle cable and Brake

cable are not kinked and have free

movement when the handle bars

are turned from left to right.

2. Secure wires and cables to frame

using the Zip ties provided.

Zip Ties

3. Install clutch cover over the 4

bracket tabs provided on the clutch

assembly. Make sure the clutch

cover is attached securely.

Clutch Cover

Bracket Tabs

OIL AND FUEL

Engine Oil

Mini bike may have oil in it when

shipped from the factory.

However, it is a good idea to

drain this oil and replace with

new SAE 10W-30 Motor Oil.

Changing the engine oil

1. Remove the oil ll plug (1)

2. Remove the drain bolt (2) located on

the bottom of the engine.

3. Allow the oil to drain in an appropriate

container. Note: Dispose of oil at an oil

recycle center.

4. Install the drain plug and ll with SAE

10W-30 motor oil. This mini bike takes

.63qt. (.6L) of engine oil. Oil should be up

to the brim of the ll hole.

5. Re- install ll cap, Start engine and

allow to run for a few minutes, Re-check

oil level and ll accordingly.

Fuel level

Filler neck

FUEL

Never use leaded gasoline in this product.

It could affect the engine’s emissions and

damage the engine.

Mini Bike requires clean unleaded regular

gasoline with a minimum octane rating of

86 or higher.

Fill with gasoline up to the bottom of the

ller neck.

Caution: Do not over or under ll

with Motor Oil

Fill level

Tires

1. Check tire pressure. Incorrect tire

pressure can affect the handling,

rider comfort, steering, tire life and

traction. Always check the tire pres-

sure before each ride.

Tire pressure

Front tires: 10psi

Rear tires: 10psi

TIRE PRESSURE

Chain tension

Check the tension of the chain , The chain

(1) tension should be

1/2 - 3/4 in. (15-20mm)

Chain tension (slack)

adjustment

1. Loosen bolt (2) on the rear axle

assembly.

2. Adjust chain tension by turning the

tension nuts (3) (Note: Tension nuts are

located on both sides of the mini bike.)

Clockwise will tighten the chain. Counter

clockwise will loosen the chain.

3. Once the chain is at the correct tension

re-tighten axle bolt (2).

4. Re-check chain tension.

1/2 - 3/4 in.

(15-20mm) 1

Brake Lever Adjustment

The front left brake lever (1) should

have 2.0 - 4.0mm (0.08 - 0.16) of

free play.

To adjust brake lever free play:

1. Loosen the jam nut (2) on the

brake cable.

2. Turn the adjuster nut (3) until the

correct amount of free-play is

achieved.

3. Re tighten jam nut (2)

2.0 - 4.0mm

(0.08 - 0.16 in)

Brakes

BRAKE ADJUSTMENT

Brake Adjustment

To adjust brakes, loosen the rear

axle bolt (4)

Locate the adjustment nut (5)

located on the rear brake drum

assembly.

To adjust brakes, turn the

adjusting nut (5) clockwise to

increase braking, counter clockwise

to decrease braking.

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