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Instruction Sheet www.commscope.com
Page 6 of 6
4. Insert a key into the socket head cap screw (retaining the wire stuffer), and tighten the screw.
5. Allow the handles to open, and remove the crimped modular plug. The wire stuffer will be held in its proper
position.
7. Maintenance and Inspection
7.1 Daily Maintenance
It is recommended that the tool operator be made aware of, and are responsible for, the following steps of daily
maintenance.
1. Remove dust, moisture, and any other contaminants from the tool with a clean, soft brush, or a clean, soft,
lint-free cloth. DO NOT use hard or abrasive objects that could damage the tool.
2. Make certain that the retaining pins are in place and that they are secured with retaining rings.
3. All pins, pivot points, and bearing surfaces should be protected with a thin coat of any good grade SAE 20
motor oil. DO NOT oil excessively. When the tool is not in use, keep the handles closed to prevent objects
from becoming lodged in the jaws.
4. Store the tool in a clean, dry area.
7.2 Periodic Inspection
Regular inspection of the tool should be performed by quality control personnel. A record of the scheduled
inspections should remain with the tool or be supplied to personnel responsible for the tool. Inspection
frequency should be based on amount of use, working conditions, operator training and skill, and established
company standards.
7.3 Visual Inspection
1. Remove all lubrication and accumulated film by immersing the tool (handles partially closed) in a suitable
commercial degreaser that will NOT affect paint or plastic material.
2. Make certain that the retaining pins are in place and that they are secured with retaining rings.
3. Close the tool handles until the ratchet releases, and then allow the handles to open freely. If they do not open
quickly and fully, the spring is defective and must be replaced.
4. Inspect the tool frame for wear or damage, paying particular attention to the tool jaws and the pivot points. If
damage is evident, replace it. If damage is not evident, lubricate the pivot point and return the tool to service.
5. Check the die assembly on a regular basis to ensure it has not become worn or damaged. Inspect the crimping
sections for flattened, chipped, worn, or broken areas. If damage is evident, replace the die assembly.
