COMPULOAD Dynamic Series Bedienungsanleitung
INSTANT WEIGHTPTY LTD
COMPULOAD CL2000MKII Dynamic Series MANUAL
Instant WeightPty. Ltd.
Postal Address
PO Box 2340
Midland DC WA 6936
Delivery address
47 Great Eastern Hwy
Bellevue WA 6056
Tel: (08) 9274 8600
Email
sales@instantweighing.com.au
Internet
www.instantweighing.com.au
COMPULOAD 2000 Page
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Table of Contents
Note! _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Page 3
Warranty _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Page 4
Operating Principle _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 5
Weighing System Component Images _ _ _ _ _ _ _ _ _ _Page 5
Parts Supplied List _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 8
Safety Considerations _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 9
Installation Procedure _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _Page 10
1. Determine Hydraulic Fitting and Install Transducer_ _ _Page 11
2. Mount the Indicator and optional Printer_ _ _ _ _ _ _ _ Page 12
3. Attach the Boom Angle Sensor_ _ _ _ _ _ _ _ _ __ _ _ Page 13
4. Attach the Chassis Angle Sensor_ _ _ _ _ _ _ _ _ __ _ Page 14
5. Mount the Junction Board _ _ _ _ _ _ _ _ _ __ _ _ _ _ _Page 15
6. Route Transducer cable _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Page 16
7. Route Angle Sensors cables _ _ _ _ _ _ _ _ _ _ _ _ _ _ Page 17
8. Source Power _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 18
Diagrams _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 20
Setup and Calibration _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Page 36
About the Compuload 2000mk2 Weighing System_ _ _ _ _Page 43
Schematic _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Page 44
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NOTE: - These basic installation instructions are given
based on the installer having previous experience in
the servicing and maintenance of machinery. General
safety precautions should be undertaken similar to
carrying out maintenance on this type of machinery.
Inexperienced personnel should not undertake this
task if they are unsure of the safety precautions
necessary
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WARRANTY COMPULOAD CL2000MKII
THE COMPULOAD CL2000MKII HAS NO USER SERVICEABLE
COMPONENTS INSIDE DO NOT ATTEMPT TO DISMANTLE THE UNIT AS
THIS WILL CAUSE YOUR WARRANTY TO BECOME NULL AND VOID.
INSTANT WEIGHTPty. Ltd. warrants the COMPULOAD Series
CL2000MKII load weighing gauge and any optional equipment to be free of
defects in workmanship and material for aperiod of twelve (12) months from
date of dispatch or installation, (whichever is applicable)
This Warranty only applies provided the COMPULOAD CL2000MKII and
accessories are used in accordance with the recommendations of
INSTANT WEIGHTPty. Ltd. under normal use and reasonable care.
The warranty does not cover damage in any way whatsoever including transit
damage. The warranty does not cover malfunction or failure resulting from
misuse, neglect or abuse.
The warranty immediately becomes void should any repairs, alterations or
modifications are carried out or attempted to be carried out by other than
INSTANT WEIGHTPty. Ltd.
The warranty is not transferable and applies only to the original purchaser
unless authorised by INSTANT WEIGHTPty. Ltd.
The warranty does not include travel expenses should a factory engineer or
representative be required to preform repairs on site.
At the option of INSTANT WEIGHTPty. Ltd. any faulty units or components
will be repaired or replaced free of charge whilst within the warranty
period providing the unit or component is returned to our premises with
freight pre-paid.
Our factory engineers will offer all possible assistance to rectify any difficulties
experienced in the field. The larger majority of problems can be overcome by
telephone. Please contact our office prior to forwarding any units or
components for attention
NOTE Our carrier does not accept responsibility for loss or damage in transit.
Should transit or freight loss or damage insurance be required it must be
indicated on your order and the cost of such insurance will be charged
accordingly.
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OPERATING PRINCIPAL
The COMPULOAD CL2000MKII Dynamic weighing system works by
measuring the pressure in the lift side of the hydraulic cylinders lifting
the arms. It compares this pressure to the speed that the arm is lifting
the load at to determine the weight of the load.
The speed is measured by angle sensors fitted to the arm and the
frame. The pressure is measured by the pressure sensors
(Transducer). The PRESSURE SENSOR (TRANSDUCER) and
ANGLE SENSORS are connected to the INDICATOR via the
JUNCTION BOARD.
INDICATOR
PRESSURE
TRANSDUCER
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ANGLE SENSOR - CHASSIS
ANGLE SENSOR - BOOM
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JUNCTION BOARD
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Parts Supplied List
•C2000mk2 indicator with RAM mount
•Junction Board with 4 connectors
•Angle Sensor x 2
•Pressure Transducer x 1 with Superseal connector and ¼”BSP
adapter
•Cable: Indicator / Printer - Junction Board
•Cable: Junction Board - Transducer
•Cable: Boom Angle Sensor (with CAN bus terminator) - Junction Board
•Cable: Chassis Angle Sensor - Junction Board
•Cable: Power - Junction Board
•4-Pin CAN Plug Pack
•Hydraulic fitting pack
•Power supply pack
•Adhesive pack
•Cable Tie Pack
•Cable Mount Pack
•Installation Manual
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Safety Considerations
Extreme Caution should be used when accessing the machine
hydraulics. This should only be undertaken by experienced technicians
who are familiar with machine hydraulics.
Ensure the main boom lifting arms are fully lowered to the ground prior
to accessing the hydraulic lifting circuit or removing any hydraulic
fittings.
Remove any excess hydraulic pressure in the lifting circuit by
exercising the lift lever fully forward with the machine turned OFF.
Refer to the machine manual if in doubt.
Remove the hydraulic tank cap to remove any pressure inside the tank.
Slowly remove any “easy to get at” hydraulic fitting in the lifting circuit
very carefully to check for excess pressure.
REMOVING OR LOOSENING ANY HYDRAULIC HOSES WITHOUT
RELEASING THE PRESSURE CAN RESULT IN SERIOUS INJURY OR
DEATH. IF IN DOUBT ENGAGE THE SERVICES OF A HYDRAULIC
SPECIALIST.
DO NOT, UNDER ANY CIRCUMSTANCES, WORK or WALK UNDER
UNSUPPORTED LIFTING ARMS. DOING SO CAN RESULT IN SERIOUS
INJURY OR DEATH.
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INSTALLATION PROCEDURE FOR THE COMPULOAD
CL2000MKII
1- Determine hydraulic fitting and install Transducer
2- Mount The Indicator / printer
3- Attach the Boom Angle Sensor
4- Attach the Chassis Angle Sensor
5- Mount the Junction Board
6- Route Transducer cable
7- Route Angle Sensors cables
8- Source power
9- Setup and calibrate the system
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