Conair Basic 32 Loader Control B32 Bedienungsanleitung

Basic 32

Loader Control

Instant Access

Parts and Service

(800) 458-1960

(814) 437-6861

www.conairnet.com

The Conair Group, Inc.

One Conair Drive

Pittsburgh, PA 15202

Phone: (412) 312-6000

Fax: (412)-312-6001

B32 Model

UGC007/0702

Installation

Operation

Maintenance

Troubleshooting

It’s a good idea to record the model, serial and software

version numbers of your equipment and the date you received

it in the User Guide. Our service department uses this infor-

mation, along with the manual number, to provide help for the

specific equipment you installed.

Please keep this User Guide and all manuals, engineering

prints and parts lists together for documentation of your

equipment.

Date:

Manual Number: UGC007/0702

Model number:

Serial number(s):

Software version number(s):

DISCLAIMER: The Conair Group shall not be liable for errors con-

tained in this User Guide or for incidental, consequential damages

in connection with the furnishing, performance or use of this infor-

mation. Conair makes no warranty of any kind with regard to this

information, including, but not limited to the implied warranties of

merchantability and fitness for a particular purpose.

Please record your

equipment’s model and

serial number(s) and

the date you received it

in the spaces provided.

THE CONAIR GROUP

UGC007/0702 Basic 32 Loader Control

TABLE OF

CONTENTS

INTRODUCTION .........................................1-1

Purpose of the User Guide.....................................................1-2

How the Guide is Organized .................................................1-2

Your Responsibility as a User .............................................. 1-2

ATTENTION: Read this so no one gets hurt........................1-3

DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1

What is the B32? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

How it Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

INSTALLATION . . . . . . . . . . . . . . . . . . . .3-1

Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Installing the B32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Mounting the Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Connecting to the B32 . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Wiring Loaders to the B32 . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Wiring Pumps to the B32 . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Wiring Purge Valves to the B32 . . . . . . . . . . . . . . . . . . . . .3-7

Connecting Main Power to the B32 . . . . . . . . . . . . . . . . . .3-8

Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Setting Loader Parameters . . . . . . . . . . . . . . . . . . . . . . . .3-10

Enabling Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Enabling Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Selecting a Password . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1

B32 Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Viewing Loader Status . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Enabling and Disabling Loaders . . . . . . . . . . . . . . . . . . . .4-4

Enabling and Disabling Pumps . . . . . . . . . . . . . . . . . . . . .4-5

Configuring Loaders . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

Assigning Pumps and Loaders . . . . . . . . . . . . . . . . . . . . . .4-7

Assigning a Backup Pump . . . . . . . . . . . . . . . . . . . . . . . . .4-8

Configuring the Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9

Backing up the PLC Program . . . . . . . . . . . . . . . . . . . . . .4-10

MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1

Preventive maintenance checklist . . . . . . . . . . . . . . . . . . . .5-2

Basic 32 Loader Control UGC007/0702

TABLE OF

CONTENTS

TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1

Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Identifying the Cause of a Problem . . . . . . . . . . . . . . . . . .6-3

Clearing Interface Alarms . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Clearing CPU and I/O alarms . . . . . . . . . . . . . . . . . . . . . .6-5

Conveying System Alarms . . . . . . . . . . . . . . . . . . . . . . . . .6-6

Operator Interface Problems . . . . . . . . . . . . . . . . . . . . . . .6-8

Processor and power problems . . . . . . . . . . . . . . . . . . . . . .6-8

CPU faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

I/O errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

APPENDIX

Customer service information . . . . . . . . . . . . . . . . . . . . . .A-1

Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Restoring the Program . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

PARTS/DIAGRAMS

Wiring Diagrams

Recommended Spare Parts

1-1

UGC007/0702 Basic 32 Loader Control

l Purpose of the User Guide .........1-2

l How the guide is organized ........1-2

l Your responsibilities as a user...1-2

l ATTENTION: Read this so

no one gets hurt .....................1-3

INTRODUCTION

Basic 32 Loader Control UGC007/0702

1-2 INTRODUCTION

This User Guide describes the Conair Basic 32 Loader

Control and explains step-by-step how to install, operate,

maintain and repair this equipment.

Before installing this product, please take a few moments to

read the User Guide and review the diagrams and safety infor-

mation in the instruction packet. You also should review man-

uals covering associated equipment in your system. This

review won’t take long, and it could save you valuable instal-

lation and operating time later.

Symbols have been used to help organize the User Guide and

call your attention to important information regarding safe

installation and operation.

Symbols within triangles warn of conditions that could

be hazardous to users or could damage equipment.

Read and take precautions before proceeding.

Numbers within shaded squares indicate tasks or steps

to be performed by the user.

A diamond indicates the equipment’s response to an

action performed by the user.

An open box marks items in a checklist.

A shaded circle marks items in a list.

You must be familiar with all safety procedures concerning

installation, operation and maintenance of this equipment.

Responsible safety procedures include:

lThorough review of this User Guide, paying particular

attention to hazard warnings, appendices and related dia-

grams.

lThorough review of the equipment itself, with careful

attention to voltage sources, intended use and warning

labels.

lThorough review of instruction manuals for associated

equipment.

lStep-by-step adherence to instructions outlined in this

User Guide.

PURPOSE OF

THE USER

GUIDE

HOW THE

GUIDE IS

ORGANIZED

YOUR

RESPONSIBILITY

ASAUSER

UGC007/0702 Basic 32 Loader Control INTRODUCTION 1-3

We design equipment with the user’s safety in mind. You can

avoid the potential hazards identified on this machine by fol-

lowing the procedures outlined below and elsewhere in the

User Guide.

ATTENTION:

READ THIS SO NO

ONE GETS HURT

WARNING: Improper installation, oper-

ation or servicing may result in equip-

ment damage or personal injury.

This equipment should be installed, adjusted,

and serviced by qualified technical personnel

who are familiar with the construction, operation

and potential hazards of this type of equipment.

All wiring, disconnects and fuses should be

installed by qualified electrical technicians in

accordance with electrical codes in your region.

Always maintain a safe ground. Do not operate

the equipment at power levels other than what

is specified on the the equipment serial tag and

data plate.

WARNING: Electrical shock hazard

This equipment is powered by electrical voltage

as specified on the machine serial tag and data

plate.

A properly sized conductive ground wire from

the incoming power supply must be connected

to the chassis ground terminal inside the

Input/Output enclosure. Improper grounding can

result in personal injury and erratic machine

operation.

Always disconnect and lock out the incoming

main power source before opening the electrical

enclosure or performing non-standard operating

procedures such as troubleshooting or routine

maintenance. Only qualified personnel should

perform troubleshooting procedures requiring

access to the electrical enclosure while power

is on.

2-1

UGC007/0702 Basic 32 Loader Control

lWhat is the B32? . . . . . . . . . . . .2-2

lTypical Applications . . . . . . . . . .2-2

lHow it Works . . . . . . . . . . . . . . .2-3

lSpecifications . . . . . . . . . . . . . .2-4

DESCRIPTION

The control is mounted on the front of the I/O station. Inside

is a processor with base, containing up to 8 input/output mod-

ules. The number of input and output modules will vary with

the number of vacuum receivers and conveying options.

WHAT IS THE

B32?

Basic 32 Loader Control UGC007/0702

2-2 DESCRIPTION

TYPICAL

APPLICATIONS

Backup

Pump

System 1

Pump

System 2

Pump

System 4

Pump

System 3

Pump

System 5

Pump

System 6

Pump

System 8

Pump

System 7

B32

The Basic 32 has been designed for basic conveying applica-

tions.

Loader-pump assignments are completely flexible. Individual

vacuum receivers can be assigned to any one of the eight

loading systems. Each receiver can be configured for one of

the following:

lSingle-material loading.

lRatio loading, with or without automatic material layering.

lPositive (air-operated) receiver discharge.

lMaterial line purging.

lLoader fill alarm to work with an optional fill sensor

mounted in the receiver body or direct feed chamber.

lHopper fill alarm to work with an optional demand sensor

mounted in a drying hopper or other material vessel.

lNo alarm.

The controller and control automatically turn on when power

is applied to the I/O station. After a bootup sequence the home

screen displays. From the home screen the operator can scroll

to all monitoring and control functions.

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