Conair Sure Cut Rotary Knife Cutter SC-5 Bedienungsanleitung

Sure Cut Rotary Knife Cutter

Instant Access

Parts and Service

(800) 458-1960

(814) 437-6861

www.conairnet.com

The Conair Group, Inc.

One Conair Drive

Pittsburgh, PA 15202

Phone: (412) 312-6000

Fax: (412)-312-6227

SC-5 Servo Model

UGE059/1003

Installation

Operation

Maintenance

Troubleshooting

It is important to record the model and serial number(s) of

your equipment and the date you received it in the User

Guide. Our service department uses this information, along

with the manual number, to provide help for the specific

equipment you installed.

Keep this User Guide and all manuals, engineering prints and

parts lists together for documentation of your equipment.

Date:

Document Number: UGE059/1003

Serial number(s):

Model number(s):

Power Specifications:

Amps

Volts

Phase

Cycle

DISCLAIMER: The Conair Group, Inc., shall not be liable for errors

contained in this User Guide or for incidental, consequential dam-

ages in connection with the furnishing, performance or use of this

information. Conair makes no warranty of any kind with regard to

this information, including, but not limited to the implied warranties

of merchantability and fitness for a particular purpose.

Record your equipment’s

model and serial num-

ber(s) and the date you

received it in the spaces

provided.

THE CONAIR GROUP, INC.

UGE059/1003 SC-5 SURE CUT Servo Knife Cutters

TABLE OF

CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . .1-1

Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2

How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2

Your Responsibilities as a User . . . . . . . . . . . . . . . . . . . . .1-2

ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3

How to Use the Lockout Device . . . . . . . . . . . . . . . . . . . .1-5

DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1

What is the SC-5 Sure Cut? . . . . . . . . . . . . . . . . . . . . . . . .2-2

Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

How the SC-5 Sure Cut Works . . . . . . . . . . . . . . . . . . . . . .2-5

SC-5 Sure Cut Features . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

INSTALLATION . . . . . . . . . . . . . . . . . . . .3-1

Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Positioning the SC-5 Sure Cut . . . . . . . . . . . . . . . . . . . . . .3-4

Connecting the Main Power Source . . . . . . . . . . . . . . . . . .3-6

Installing the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

Installing the Cutter Blades . . . . . . . . . . . . . . . . . . . . . . . .3-8

Mounting the Cutter Bushings . . . . . . . . . . . . . . . . . . . .3-10

Checking Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Preparing for Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

Testing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1

The Cutter Control Feature . . . . . . . . . . . . . . . . . . . . . . . .4-2

Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Preset to Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

Time Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

Cut Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18

Maintenance Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19

Encoder Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

Unit of Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

Scale Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23

Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25

Offset Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26

Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .4-27

Power On Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

Checking Cut Quality . . . . . . . . . . . . . . . . . . . . . . . . . . .4-29

Starting the SC-5 Sure Cut . . . . . . . . . . . . . . . . . . . . . . . .4-29

Making Adjustments During Operation . . . . . . . . . . . . . .4-30

Stopping the SC-5 Sure Cut . . . . . . . . . . . . . . . . . . . . . . .4-31

SC-5 SURE CUT Servo Knife Cutter UGE059/1003

MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1

Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4

Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . .5-4

Checking the Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

Inspecting Cutter Bushing Screws . . . . . . . . . . . . . . . . . . .5-7

Checking the Closure Latch . . . . . . . . . . . . . . . . . . . . . . . .5-7

Cleaning the Blade Tray . . . . . . . . . . . . . . . . . . . . . . . . . .5-8

Lubricating the Slide Rail System . . . . . . . . . . . . . . . . . . .5-8

Adjusting the Proximity Switches . . . . . . . . . . . . . . . . . . .5-9

Checking Electrical Connections . . . . . . . . . . . . . . . . . . .5-10

B-Loc Installation and Removal . . . . . . . . . . . . . . . . . . . .5-12

TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1

Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Identify the Cause of a Problem . . . . . . . . . . . . . . . . . . . . .6-3

Electrical Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4

Product Quality Problems . . . . . . . . . . . . . . . . . . . . . . . . .6-8

Replacing Safety and Proximity Switches . . . . . . . . . . . .6-12

Checking the Servo Amplifier . . . . . . . . . . . . . . . . . . . . .6-12

Adjusting the Proximity Switches . . . . . . . . . . . . . . . . . .6-14

Checking the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15

Checking the Motor/Reducer Assembly . . . . . . . . . . . . . .6-17

Checking Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . .6-18

APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . .

Customer Service Information . . . . . . . . . . . . . . . . . . . . . .A-1

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Cutter Blade Selection and Use . . . . . . . . . . . . . . . . . . . . .B-1

Cutting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3

Calculating Blade Interruption . . . . . . . . . . . . . . . . . . . . . .B-4

Conair Cutter Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6

All About Cutter Bushings . . . . . . . . . . . . . . . . . . . . . . . .C-1

Blade and Bushing Lubrication . . . . . . . . . . . . . . . . . . . . .D-1

Operator Display Overview . . . . . . . . . . . . . . . . . . . . . . . .E-1

PARTS/DIAGRAMS

This section has been provided for you to

store spare parts lists and diagrams.

1-1

UGE059/1003 SC-5 SURE CUT Servo Knife Cutter

●●Purpose of the User Guide . . . .1-2

●●How the User Guide

is organized . . . . . . . . . . . . . . .1-2

●●Your Responsibilities

as a User . . . . . . . . . . . . . . . .1-2

●●ATTENTION: Read this so

no one gets hurt . . . . . . . . . . .1-3

●●How to Use the

Lockout Device . . . . . . . . . . . .1-5

INTRODUCTION

SC-5 SURE CUT Servo Knife Cutter UGE059/1003

1-2 INTRODUCTION

This User Guide describes the Conair SC-5 Sure Cut Servo

Knife Cutter and explains step-by-step how to install, operate,

maintain and repair this equipment.

Before installing this product, please take a few moments to

read the User Guide and review the diagrams and safety infor-

mation in the instruction packet.You also should review man-

uals covering associated equipment in your system. This

review won’t take long, and it could save you valuable instal-

lation and operating time later.

Symbols have been used to help organize the User Guide and

call your attention to important information regarding safe

installation and operation.

Symbols within triangles warn of conditions that could

be hazardous to users or could damage equipment.

Read and take precautions before proceeding.

Numbers within shaded squares indicate tasks or steps

to be performed by the user.

A diamond indicates the equipment’s response to an

action performed by the user.

An open box marks items in a checklist.

A shaded circle marks items in a list.

You must be familiar with all safety procedures concerning

installation, operation and maintenance of this equipment.

Responsible safety procedures include:

●Thorough review of this User Guide, paying particular

attention to hazard warnings, appendices and related dia-

grams.

●Thorough review of the equipment itself, with careful

attention to voltage sources, intended use and warning

labels.

●Thorough review of instruction manuals for associated

equipment.

●Step-by-step adherence to instructions outlined in this

User Guide.

PURPOSE OF

THE USER

GUIDE

HOW THE USER

GUIDE IS

ORGANIZED

◆

❒

●

YOUR

RESPONSIBILITY

ASAUSER

WARNING: Improper installation, oper-

ation, or servicing may result in

equipment damage or personal injury.

This equipment should only be installed, adjust-

ed, and serviced by qualified technical person-

nel who are familiar with the construction, oper-

ation, and potential hazards of this type of

machine.

All wiring, disconnects, and fuses should be

installed by qualified electrical technicians in

accordance with electrical codes in your region.

Always maintain a safe ground. Do not operate

the equipment at power levels other than what

is specified on the machine serial plate.

INTRODUCTION 1-3

We design equipment with the user’s safety in mind. You can

avoid the potential hazards identified on this machine by fol-

lowing the procedures outlined below and elsewhere in the

User Guide.

ATTENTION:

READ THIS SO NO

ONE GETS HURT

UGE059/1003 SC-5 SURE CUT Servo Knife Cutter

DANGER: Sharp blades!

Most injuries caused by knife blades occur

when the cutter has been turned off. Handle

blades with care at all times.

●Always lock out the cutter before opening the

cutting chamber.

●Always wear cut-resistant gloves when the

cutting chamber is open and when handling

blades.

SC-5 cutters are equipped with several safety

devices to ensure safe operation. Never remove

or disable these devices to sustain production.

Operating without these devices can cause

severe injury.

●When the knife guard is opened, the knife

guard switch stops the cutter.

●Two proximity-type safety switches prevent

operation unless the cutter bushings are in

place.

●The STOP button activates a circuit that

stops the knife. (Do not attempt to change a

blade or work in the cutting chamber with out

locking out the power.

In order to protect the operator from possible harm from the

rotating blade wheel, several safety features are built into this

cutter. They include:

Two electric switches make a contact between the side

and the clear polycarbonate sliding blade observation

windows such that the windows MUST BE CLOSED

in order to enable the blade wheel to spin.

●●This prevents someone from opening the windows and

having the blade wheel spin which can cause serious

injury. Tampering with this safety feature will VOID

ANY responsibility for safety.

A proximity switch is positioned on both the upstream

and downstream side of the bushing holder. If there

are no bushings in either side, the blade will not spin.

●●This prevents someone from inserting their hands or

fingers in the cutting mechanism while the blade wheel

is spinning. Tampering with this feature will also

VOID ANY responsibility for safety.

A safety switch is positioned on the bushing holder flip

up guard to prevent operation unless fully closed.

●●This prevents someone from inserting their hands or

fingers in the cutting mechanism while the blade wheel

is spinning. Tampering with this feature will also

VOID ANY responsibility for safety.

A lockable main power disconnect is provided to pre-

vent the possibility of hazardous electrical shock while

servicing the main electrical enclosure. (See How to

use the Lockout Device, in Section 1)

SC-5 SURE CUT Servo Knife Cutter UGE059/1003

1-4 INTRODUCTION

WARNING:Voltage Hazard

This equipment is powered by three-phase

alternating current, as specified on the machine

serial tag and data plate.

A properly-sized conductive ground wire from

the incoming power supply must be connected

to the chassis ground terminal inside the electri-

cal enclosure. Improper grounding can result in

severe personal injury and erratic machine

operation.

Always disconnect and lockout power before

opening the electrical enclosure or performing

non-routine procedures such as maintenance

and service.

ATTENTION:

READ THIS SO NO

ONE GETS HURT

CAUTION: It is always recommend

that the main power cord be dis-

connected and placed in clear view

of the operator or service person-

nel while changing blades or ser-

vicing the cutter in any capacity.

HOW TO USE

THE LOCKOUT

DEVICE

UGE059/1003 SC-5 SURE CUT Servo Knife Cutter INTRODUCTION 1-5

WARNING: Electrical hazard

Before performing maintenance or repairs on

this product, disconnect and lock out electrical

power sources to prevent injury from unexpect-

ed energization or start-up. A lockable device

has been provided to isolate this product from

potentially hazardous electricity.

Lockout is the preferred method of isolating machines or

equipment from energy sources.Your Conair product is

equipped with the lockout device pictured below. To use the

lockout device:

Stop or turn off the equipment. Do not stop the

cutter by turning off the disconnect. Always touch the off

soft key on the interface first.

Isolate the equipment from

electrical power.

Turn the rotary disconnect switch to

OFF or O position.

Secure the device with an

assigned lock or tag.

The equipment is now locked

out.

CAUTION: Moving parts

Before removing lockout devices and returning

switches to the ON position, make sure that all

personnel are clear of the machine, tools have

been removed and all safety guards are rein-

stalled.

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