Condair SH2 Bedienungsanleitung

INSTALLATION AND OPERATING INSTRUCTIONS

Adiabatic Humidiﬁers

2529324 EN 1112

Condair SH2

Contents

1 Introduction 4

1.1 To the very beginning 4

1.2 Notes on the installation and operating instructions 4

2 For your safety 6

3 Product overview 8

3.1 Model overview 8

3.2 Product designation 8

3.3 Model “ﬂow” 10

3.3.1 Construction model “flow” 10

3.3.2 System overview model “flow” 11

3.4 Model “ﬂow C” 12

3.4.1 Construction model “flow C” 12

3.4.2 System overview model “flow C” 13

3.5 Model “ﬂow SC” 14

3.5.1 Construction Model “flow SC” 14

3.5.2 System overview model “flow SC” 15

3.6 Model “REﬂow” 16

3.6.1 Construction model “REflow” 16

3.6.2 System overview model “REflow” 17

3.7 Model “REﬂow C” 18

3.7.1 Construction model “REflow C” 18

3.7.2 System overview model “REflow C” 19

3.8 Model “REﬂow SC” 20

3.8.1 Construction model “REflow SC” 20

3.8.2 System overview model “REflow SC” 21

3.9 Standard delivery 22

3.10 Storing/Transport/Packaging 22

4 Installation 23

4.1 Important notes on the mounting and

installation work 23

4.2 Unit mounting 23

4.2.1 Note on locating the unit 23

4.2.2 Mounting process 25

4.3 Water installation 38

4.3.1 Overviews water installation 38

4.3.2 Notes on water installation 41

4.4 Electric installation 42

4.4.1 Leading the electric cables out of the duct 42

4.4.2 Mounting the control unit SH2 43

4.4.3 Wiring diagram Condair SH2 ﬂow C 44

4.4.4 Wiring diagram Condair SH2 ﬂow SC 45

4.4.5 Wiring diagram Condair SH2 REﬂow C 46

4.4.6 Wiring diagram Condair SH2 REﬂow SC 47

5 Operation 48

5.1 Putting into operation 48

5.2 Adjust the volume controlling valves 48

5.3 Notes on operation 49

5.4 Taking out of operation 49

6 Maintenance 50

6.1 Important notes on maintenance 50

6.2 Maintenance intervals 51

6.3 Maintenance work 51

6.4 Dismantling and installation works 53

6.4.1 Dismantle and install the mist eliminator

and humidiﬁcation boxes 53

6.4.2 Dismantle and install the UV lamp (option) 54

6.5 Resetting the maintenance indication 54

7 Malfunctions 55

7.1 Malfunction list 55

7.2 Notes on fault elimination 56

8 Taking out of service/Disposal 57

8.1 Taking out of service 57

8.2 Disposal/Recycling 57

9 Product speciﬁcations 58

9.1 Technical data 58

9.2 Unit dimensions 59

Limitation

The subject of these installation and operating instructions is the adiabatic air humidiﬁer

Condair SH2. The various accessories are only described insofar as this is necessary for proper

operation of the equipment. Further information on accessories can be obtained in the respective

instructions.

These installation and operating instructions are restricted to the installation, commissioning, op-

eration, servicing, and trouble-shooting of the adiabatic air humidiﬁer Condair SH2 and is meant

for well trained personnel being sufﬁciently qualiﬁed for their respective work.

The installation and operating instructions are supplemented by various separate items of documenta-

tion (spare parts list, manuals for accessories, etc.). Where necessary, appropriate cross-references

are made to these publications in the installation and operating instructions.

1 Introduction

We thank you for having purchased the Adiabatic Air Humidiﬁer Condair SH2.

The adiabatic air humidiﬁer Condair SH2 incorporates the latest technical advances and meets all

recognized safety standards. Nevertheless, improper use of the adiabatic air humidiﬁer Condair SH2

may result in danger to the user or third parties and/or impairment of material assets.

To ensure a safe, proper, and economical operation of the adiabatic air humidiﬁer Condair SH2, please

observe and comply with all information and safety instructions contained in the present installation

and operating instructions as well as in the separate documentations of the components installed

in the humidiﬁcation system.

If you have questions, which are not or insufﬁciently answered in this documentation, please contact

your Condair supplier. They will be glad to assist you.

1.2 Notes on the installation and operating instructions

1.1 To the very beginning

Symbols used in this manual

CAUTION!

The catchword “CAUTION” designates notes in this installation and operating instructions that, if

neglected, may cause damage and/or malfunction of the unit or other material assets.

WARNING!

The catchword“WARNING” used in conjunction with the general caution symbol designates safety

and danger notes in this installation and operating instructions that, if neglected, may cause to

injury to persons.

DANGER!

The catchword “DANGER” used in conjunction with the general caution symbol designates safety

and danger notes in this installation and operating instructions that, if neglected, may lead to severe

injury or even death of persons.

Safekeeping

Please safeguard these installation and operating instructions in a safe place, where they can be

immediately accessed. If the equipment changes hands, the documentation must be passed on to

the new operator.

If the documentation gets mislaid, please contact your Condair supplier.

Language versions

These installation and operating instructions are available in various languages. Please contact your

Condair supplier for information.

The present installation and operating instructions is protected under the Copyright Act. Passing-on

and reproduction of the manual (or part thereof) as well as exploitation and communication of the

contents are prohibited without written permission by the manufacturer. Violation of copyright terms

is subject to legal prosecution and arises liability for indemniﬁcation.

The manufacturer reserves the right to fully exploit commercial patent rights.

2 For your safety

General

Every person working with the Condair SH2 must have read and understood the installation and

operating instructions before carrying out any work.

Knowing and understanding the contents of the installation and operating instructions is a basic

requirement for protecting the personnel against any kind of danger, to prevent faulty operation, and

to operate the unit safely and correctly.

All ideograms, signs and markings applied to the unit must be observed and kept in readable

state.

Qualiﬁcation of personnel

All work (installation, operating, servicing , etc.) described in these installation and operating instruc-

tions may only be carried out by specialist who are well trained and adequately qualiﬁed and

are authorized by the customer.

For safety and warranty reasons any action beyond the scope of this manual must be carried out

only by qualiﬁed personnel authorised by the manufacturer.

It is assumed that all persons working with the Condair SH2 are familiar and comply with the ap-

propriate regulations on work safety and the prevention of accidents.

Intended use

The adiabatic air humidiﬁer/cooler Condair SH2 are intended exclusively for air humidiﬁcation/air

cooling in air ducts or monoblocs within the speciﬁed operating conditions (see chapter 9 “Prod-

uct speciﬁcations”. Any other type of application, without the written consent of your Condair sup-

plier, is considered as not conforming with the intended purpose and may lead to the Condair SH2

becoming dangerous.

Operation of the equipment in the intended manner requires that all the information in these

instructions are observed (in particular the safety instructions).

Danger that may arise from the unit

DANGER! Danger of electric shock!

Some components of the Condair SH2 are mains powered. One may get in touch with live

parts when the control unit or the distribution boxes are open.Touching live parts may cause

severe injury or danger to life.

Prevention: Before carrying out any work set the Condair SH2 out of operation as described in

chapter 5.4 (switch off the unit, disconnect it from the mains and stop the water supply) and secure

the unit against inadvertent power-up.

WARNING!

The UV lamp used in the water treatment unit (option) emits harmful UV-C rays. If the UV

lamp is operated outside the housing, the emitted UV-C rays may damage the eyes and the

skin lasting.

Prevention: Never operate the UV lamp outside the housing.

WARNING!

Badly maintained humidiﬁers can endanger the health. If the unit is insufﬁcient maintained

ill-making germs may grow in the water tub and the humidiﬁcation boxes (and the mist

eliminator) of the Condair SH2 and may can affect the air passing through the humidiﬁer.

Prevention: The Condair SH2 must be cleaned in the prescribed intervals according to the infor-

mation given in chapter 6 “Maintenance". The cleaning works must be carried out correctly and

the humidiﬁcation boxes and the mist eliminator boxes must be replaced after their prescribed

lifetime has elapsed.

Behaviour in case of danger

If it is suspected that safe operation is no longer possible, then the Condair SH2 should immedi-

ately be shut down and secured against accidental power-up according to chapter 5.4. This can

be the case under the following circumstances:

– if the Condair SH2 is damaged

– if the Condair SH2 is no longer operating correctly

– if connections and/or piping are not sealed

– if electrical cables are defective

All persons working with the Condair SH2 must report any alterations to the unit that may affect

safety to the owner without delay.

Prohibited modiﬁcations to the unit

No modiﬁcations must be undertaken on the Condair SH2 without the express written consent

of the manufacturer.

For the replacement of defective components use exclusively original accessories and spare parts

available from your Condair supplier.

Condair AG, CH-8808 Pfäffikon

Made in Switzerland

SH2 REflow SC

Befeuchtungsleistung = 150.0 kg/h

Fliessdruck 2...10 bar max. 45°C

REflow SC 300 1800 2000 1 150

230V 1~ / 50Hz 393 VA

XXXXXXX 03.07

3 Product overview

3.1 Model overview

The Condair SH2 is available in the two base versions “ﬂow” with direct water system and “REﬂow”

with circulating water system. The following base models are available:

– Condair SH2 ﬂow

– Condair SH2 ﬂow C (with control unit RC and On/Off control)

– Condair SH2 ﬂow SC (with control unit SH2 and step control)

– Condair SH2 REﬂow

– Condair SH2 REﬂow C (with control unit SH2 and On/Off control)

– Condair SH2 REﬂow SC (with control unit SH2 and step control)

All base models can be extended in their functions by different options. In addition there are different

accessories available for all models.

The product designation and the most important unit data are found on the rating plate:

Type designation Serial number Month/Year

Supply voltage

Humidiﬁcation capacity

Admissible water supply pressure

Certiﬁcates

3.2 Product designation

Type key

Power consumption

Example:

Condair SH2 REﬂow SC 300 1800 2000 0 150

Model:

ﬂow

ﬂow C

ﬂow SC

REﬂow

REﬂow C

REﬂow SC

Depth of humidiﬁcation box:

200 mm

300 mm

Order code width W

Order code height H

Mist eliminator:

No mist eliminator (can be retroﬁtted): 0

Mist eliminator 100 mm: 1

Mist eliminator 200 mm: 2

No mist eliminator (can not be retroﬁtted): 3

Humidiﬁcation capacity in kg/h according layout

Type key

3.3 Model “ﬂow”

3.3.1 Construction model “flow”

1 Water connection on unit R 3/4" (outside thread)

2 Volume controlling valves (adjustable manually)

3 Water tub

4 Open drain (ø 40/34 mm)

5 Water hoses

6 Trickling hoods with distribution pipes

7 Humidiﬁcation boxes

8 Mist eliminator (for air speed above humidiﬁcation boxes >3.8 m/s)

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