Cooper Tools Cleco mPro400GC Bedienungsanleitung
uick Set-Up Guide
PL12-1004EN
03/31/2010
mPro400GC
Global Controller
For additional product information visit our website at
http://www.cooperpowertools.com
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Cleco®
mPro400GC Controller
About this quick set-up guide:
This quick set-up guide is the -- original quick set-up guide -- and is intended for all persons who configure
settings on the mPro400GC controller.
The quick set-up guide does the following:
• It provides important instructions for safe and effective operation.
• It describes the function and operation of the mPro400GC controller.
• It points out options.
The following documents provide additional information for the operation and service of the mPro400GC
controller.
P 12-1000EN Parts Manual
P 12-1001EN Programming Manual
Workplace safety symbols:
This warning sign identifies all references to safe work practices in this quick set-up guide, alerting
of hazards to life and health of personnel. Observe these notes and proceed with special care in
the situations described. Pass all safety instructions on to other operators. In addition to the safety
instructions in this quick set-up guide, all local safety and accident prevention rules must be
observed.
This warning sign identifies all references to potential electrical shock, alerting of hazards to life
and health of personnel. Observe these notes and proceed with special care in the situations
described. Pass all safety instructions on to other operators. In addition to the safety instructions
in this quick set-up guide, all local safety and accident prevention rules must be observed.
This “Note” symbol identifies the portions of this quick set-up guide requiring special attention to
ensure that guidelines, rules, hints and correct procedures are observed and to prevent damage
to or destruction of the machine and/or parts.
Disclaimer:
Cooper Tools reserves the right to modify, supplement or improve this document or the product without
prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied
to another natural or machine-readable language or to a data carrier, whether electronic, mechanical,
optical or otherwise, without the express permission of Cooper Tools.
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Cleco®
mPro400GC Controller
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mPro400GC Controller
1 Set-Up Guide:
1.1 Controller description
The mPro400GC product line consists of three controllers; Master, Primary and Secondary.
•Primary – Controls up to ten (10) Cordless ivewire tools and one (1) standard corded
handheld or fixtured tool. This unit includes a servo.
•Master – Controls up to ten (10) Cordless tools and one (1) Intelligent Fixtured Spindle. This
controller ivewire does not include a servo. The servos are on-board the cordless ivewire and
Intelligent Spindle Fixtured tools.
•Secondary – Controls one (1) corded handheld or fixtured tool. Must be used with a Master or
Primary controller.
1.2 General Information
It is mandatory that national, state and local safety and wiring standards be followed during installation.
These standards take precedence over any information presented in this section.
To avoid the hazard of electrical shock or burn, the following instructions must be adhered to. Failure
to follow these instructions may also cause damage to your unit and void existing warranties.
• Do not energize the unit until all connections have been properly made.
• Equipment must be properly grounded before applying power. Units energized by cord and plug
must be connected to an approved and properly grounded receptacle.
• All units must be energized by an isolated line.
• The unit must always be closed and secured prior to energizing the unit.
• Ensure the power switch is in the "off" position prior to connecting the power cord.
Though it is not mandatory, the following instructions are highly recommended for the protected
operation of your unit.
• Use an isolation transformer and surge arrestor on the incoming isolated line.
• Use oversized feeder lines to reduce electrical noise and voltage drop.
Figure 1-1: Controller Description
Master / Primary Unit Secondary Unit
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mPro400GC Controller
1.3 Mounting the Controller
1. oosen the two long mounting screws at the bottom of the controller so the mounting plate can be
separated from the controller, see Figure 1-17.
2. Figure 1-16 illustrates the bolt pattern for hanging the mounting plate on a wall. Note the hole-size
dimensions so the correct size bolts are chosen. Size ¼” or M12 bolts (4) should fit the mounting
plate holes and support the controller.
3. Once the mounting plate is installed in its location the controller can be hung on the bracket
utilizing the four studs protruding from the back of the controller. Once in place, the controller can
be secured at the bottom using the two long screws removed in Step 1.
1.4 Making Connections to the Controller
1. Connect the cable to the tool.
2. Connect the other end of the cable to the controller. The connector at the controller is an Air- B
connector and utilizes a push-pull style connector. Before attempting to attach the cable verify that
the collar on the controller connector is pushed towards the controller. If the collar is pulled away
from the controller the cable will not connect to the controller. Insert the cable connector and pull
the collar away from the controller (towards the cable) to lock the cable in place.
3. Insert the power cord into the controller and into a 115 or 230 VAC power source.
4. Using the ON/OFF power switch at the front of the controller power the controller ON.
5. Refer to the Programming Manual, P 12-1001EN, for all other connections.
1.5 Accepting a Corded Tool
1. When the controller has finished booting up it should advance to the RUN screen. The screen is
a touch screen. At the lower right corner of the screen press the Navigator button as shown in
Figure 1-2.
Figure 1-2: Run Screen
Navigator Button
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mPro400GC Controller
2. From the Navigator menu press TOO SETUP.
3. Touch the horizontal bar indicating the Primary tool to highlight it. Touch the Tool Settings button.
Figure 1-3: Navigator Screen
Tool Setup
Figure 1-4: Tool Setup - Tool List
Tool Settings
Primary Tool
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4. Verify that the tool shown is the tool connected. Check the model and serial number. If the tool is
correct press the ACCEPT button. In the window that appears press the ACCEPT button for that
window. A screen will appear indicating that the settings are being saved. When the save process
is complete press the CANCE button to return to the Tool Setup-Tool list screen. Press the
NAVIGATOR button. Advance to Section 1.9 for programming instructions.
Figure 1-5: Tool Setup - Tool Settings
Accept Button
Model Number
Serial Number
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mPro400GC Controller
1.6 Accepting a Livewire Tool
ivewire communication requires three items; Tool, Controller, and Access point. Each item will
require an IP address. All the IP addresses will be similar in structure such as 192.168.0.100,
192.168.0.110, 192.168.0.120, etc. The access point will also have a SSID name, which will need to
be entered in the controller.
Hardware Connections:
1. Connect the access point to the controller using the cable provided with the access point. The
cable should be a crossover cable. Plug the cable into the X1 Ethernet port, see Figure 1-17.
2. Apply power to the controller and access point.
Setting Up the Livewire Tool:
Controller IP address:
1. From the NAVIGATOR screen press the COMMUNICATIONS menu and then select the Network
Settings tab.
2. If not using server assigned addresses disable DHCP for Card One. See Figure 1-6
3. Enter the IP address and subnet that will be assigned to the controller. See Figure 1-6
4. Press the Navigator key to accept entries.
5. Click Accept on the message window that appears. The screen will return to the NAVIGATOR
menu then begin storing data.
6. A message will appear to restart the controller.
Figure 1-6: Communications - Network Settings
Navigator Button
Card 1 DHCP
IP Address
Subnet Mask
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mPro400GC Controller
1.7 RF (Radio Frequency) Settings
1. From the NAVIGATOR menu press the TOO SETUP menu then RF Settings. Select IRDA
Serial and the correct port depending on the port connected to at the base of the controller.
See Figure 1-17. (CON 1 and CON 2 are X4 and X5 respectively at the controller.)
2. See Figure 1-8. If serial connectivity has been made the SSID, Encryption, and remaining fields
will become available for programming. Enter a value for SSID. If Encryption is selected enter a
Network Key and confirm it by re-entering it below the initial Network key entry. If DHCP is not
being used select “Use the following IP address” and enter the IP address and Subnet mask.
Press the “Write RF settings” button.
Figure 1-7: Tool Setup - RF Settings
IRDA Serial
Port Selection
Figure 1-8: Tool Setup - RF Settings
SSID
Confirm Network
Key
Network Key
Encryption
IP Address
Write RF Settings
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