Corghi ARTIGLIO 50 Bedienungsanleitung

Italiano Manuale d’uso

English Operator’s manual

Français Manuel d’utilisation

Deutsch Betriebsanleitung

Español Manual de uso

Cod. 4-105370 - 10/06

Kit Pax System

Artiglio 50

2 Artiglio 50 - Kit PAX System

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English

Italiano

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Deutsch

Français

translated, stored in an electronic retrieval system, repro-

duced, or partially or totally adapted by any means (including

microﬁlm and photostats) without prior permission.

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Artiglio 50 - Kit PAX System  27
GB
CONTENTS
INTRODUCTION ........................................................................................... 28
TRANSPORTATION, STORAGE AND HANDLING .................................... 29
SAFETY REGULATIONS .............................................................................. 29
UNPACKING / ASSEMBLY ........................................................................... 30
TECHNICAL DATA  ....................................................................................... 31
INSTALLATION ............................................................................................. 31
EXPECTED USAGE CONDITIONS .............................................................. 32
MAIN OPERATINGELEMENTS ................................................................... 32
SET-UP ........................................................................................................... 33
TYRE REMOVAL ........................................................................................... 34
TYRE ASSEMBLY .......................................................................................... 40
INFLATION .................................................................................................... 45
GLOSSARY .................................................................................................... 48

28 Artiglio 50 - Kit PAX System

INTRODUCTION

The aim of this booklet is to supply the

owner and the operator with effective, safe

instructions for the installation, use and

maintenance of the Pax kit for Artiglio 50.

If these instructions are carefully followed,

the machine will offer you all the efﬁciency

and life-span guaranteed by the CORGHI

tradition, helping considerably to facilitate

your work.

Below you will ﬁnd the deﬁnitions to iden-

tify the level of danger, with the respective

words used in this manual:

DANGER

Immediate danger that could lead to seri-

ous injury, or death.

ATTENTION

Danger or unsafe procedure that could

cause serious injury, or death.

WARNING

Danger or unsafe procedure that could

cause minor injury, or material damage.

Read these instructions carefully before

starting up the equipment. Keep this

manual, together with all the illustrative

material supplied with the equipment, in

a ﬁle near the machine, so that it can easily

be consulted by the operators.

The technical documentation supplied is

an integral part of the machine, so if the

machine is sold, all the documentation must

be passed on to the purchaser.

The manual should be considered valid

only for the model and machine serial

number shown on the label ﬁxed on the

manual itself.

ATTENTION

Follow the procedures described in

this manual: any use of the equipment

not expressly described herein must be

considered the sole responsibility of the

operator.

NOTE

Some illustrations contained in this booklet

have been developed from photos of pro-

totypes: the standard production machines

may differ in some details.

These instructions are aimed at people with

a certain level of mechanical knowledge.

For this reason, we have avoided describ-

ing each single operation, such as how to

loosen or tighten the ﬁxing devices. Do not

carry out operations that go beyond your

own abilities, or of which you have no ex-

perience. If you require assistance, contact

an authorised assistance centre.

Artiglio 50 - Kit PAX System 29

TRANSPORTATION,

STORAGE AND HANDLING

Transportation conditions

The Pax kit must be transported in its

original packaging, and kept in the position

indicated on the packaging itself.

Conditions of the

transportation and machine

storage environment

Temperature: -25° - +55°C.

WARNING

Keep the original packaging, in case it is

needed for any future transportation.

SAFETY REGULATIONS

The equipment is designed exclusively for

professional use.

ATTENTION

Only one operator at a time should work

on the equipment.

ATTENTION

Failure to observe the instructions and

the danger warnings may lead to serious

injuries for the operators and any other

people present. Do not start up the ma-

chine before reading and understanding

all the signals of danger, attention and

warning explained in this manual.

To operate this machine correctly, the op-

erator must be qualiﬁed and authorised,

able to understand the written instructions

supplied by the manufacturer, trained, and

familiar with the safety regulations. An op-

erator must not assume drugs or alcohol,

which could affect his work ability.

It is essential:

- to be able to read and understand what

is described;

- to know the capabilities and character-

istics of this machine;

- to keep unauthorised people away from

the work area;

- to check that the installation of the ma-

chine has been carried out in compliance

with all the standards and regulations

currently in force in this ﬁeld;

- to check that all the operators are suit-

ably trained, that they know how to use

the equipment correctly and safely, and

that there is adequate supervision;

- not to touch lines or the inside of electri-

cal equipment without ﬁrst ensuring that

the power supply has been removed;

- to carefully read this booklet and learn to

use the machine correctly and safely;

- to keep this use and maintenance manual

always easily available, and to consult it

when necessary.

30 Artiglio 50 - Kit PAX System

UNPACKING / ASSEMBLY

ATTENTION

Carry out carefully the unpacking, assem-

bly and installation operations described

below.

Failure to observe these recommendations

may cause damage to the elements of the

PAX System wheels Kit, and jeopardise

the safety of the operator.

- Free the PAX System wheels Kit from any

packaging it has. Check it has not suffered

any damage during the transportation.

Place the elements that make up the PAX

System wheels Kit so that they cannot fall

and be damaged.

- The PAX System wheels Kit contains the

following six elements (ﬁg.1):

A) tool with reversible roller. Character-

ised by an A1 roller, and an A2 support

(specially shaped for ﬁxing to the bead

breaker arm via the appropriate holes)

B) Kit 10 Reglette. A special element in

plastic, to protect the rim. Equipped

with a central tang with a notch, it allows

the insertion of the upper bead breaking

lever, thereby keeping the rim intact

C) upper bead breaking lever

D) tyre bead-holding belt.

DESCRIPTION

ARTIGLIO 50 in conﬁguration

for PAX System wheels

ARTIGLIO 50 in conﬁguration for PAX System

wheels allows you to easily break the beads,

disassemble and assemble any type of the

above-mentioned tyres with a rim diameter

from 360 to 560 mm. In any phase during

which the machine works with the horizontal

wheel blocked and perfectly centred on the

turntable device.

The drive commands are on the bead

removal command push-button panel

- ﬁg.2.

The conﬁguration assumed allows the op-

erator to work in complete safety, without

having to move from his work position.

ARTIGLIO 50, in configuration for PAX

System wheels, maintains the objectives

reached in the traditional version:

- reducing the physical effort applied by

the operator;

- guaranteeing the total safety for the rim,

insert and tyre cover.

Artiglio 50 - Kit PAX System 31

TECHNICAL DATA

ARTIGLIO 50 in conﬁguration

for PAX System wheels

PAX System tyre types processed

- maximum dimension of the PAX tyre .....

cover 920 mm

- minimum diameter of the rim hole .40 mm

- minimum operating pressure ..........7 bar

- maximum operating pressure ..........10 bar

force of the pneumatic cylinder (at 7 bar)

.6500 N

Weight of PAX System wheels kit ... 10 kg

ARTIGLIO 50, equipped for PAX wheels, can

operate on PAX System wheels (with a full-

width, clipped support) with the following

technical characteristics (for symbols A, B,

D, F, X and Y, see the design below).

PAX System wheels with full-width, clipped

support (ﬁg.3)

- diameter (B) ............from 360 to 560 mm

- width (A) .......................... from 155 to 335

- inner offset (X) ..................... max 260 mm

- outer offset (Y) max .................... 330 mm

- hole diameter (D) ......from 40 to 105 mm

- diameter circumference ﬁxing holes (F) .

from 98 to 170

Y X

INSTALLATION

N.B.: the PAX wheels Kit can only be in-

stalled on the ARTIGLIO 50 tyre changer.

The installation of the Kit for PAX wheels must only

be carried out by qualiﬁed personnel, authorised

by Corghi S.p.A. The installation by unqualiﬁed

personnel will lead to the loss of the guarantees

concerning the performance of the device.

ARTIGLIO 50 in conﬁguration

for PAX System wheels

Tooling procedure

Fig.4 shows the ARTIGLIO 50 tyre changer ﬁtted

for PAX System wheels.

The pre-setting of ARTIGLIO 50 in conﬁguration

for PAX System wheels is obtained via the tooling

procedure described below:

- Disconnect the bead breaker disc from the

pneumatic system - ﬁg.5.

- Remove the bead breaker disc by means of the

block formed by the blocking pin F - ﬁg.5.

- Assemble the tool with the reversible roller

for PAX System wheels, and ﬁx it so that the

blocking pin F enters the outer hole G - ﬁg.6-

6a.

32 Artiglio 50 - Kit PAX System

EXPECTED USAGE

CONDITIONS

Position of the operator

Fig.7 shows the position of the operator

during the various work phases.

MAIN OPERATING

ELEMENTS

ATTENTION

Learn to know your machine: knowing ex-

actly how it works is the best guarantee of

safety and performance. Learn the function

and position of all the commands. Carefully

check that each machine command works

correctly. To avoid accidents and injury, the

equipment must be properly installed, cor-

rectly operated and subjected to regular

maintenance interventions.

Artiglio 50 - Kit PAX System 33

SET-UP

Preliminary checks

Check, on the gauge of the regulator ﬁlter +

lubricator unit, the presence of a minimum

pressure of 7 bar.

Check that the machine has been correctly

connected to the electrical power supply.

Special instructions

PAX System wheels with clipped insert

Some PAX System wheels are ﬁtted with a

clipped insert (ﬁg.8). In particular, they have

a groove around the circumference of the

outer edge of the rim. In this groove, there is

the clip of the insert. During the assembly of

the insert, it is therefore necessary to ensure

the correct coupling of the parts.

How to establish from which

side of the wheel the tyre

should be removed

See ﬁg.8. On the PAX wheel, identify the

side with the diameter of the smaller rim A

and the diameter of the larger rim B.

The removal or assembly of the tyre must be

carried out by positioning the PAX wheel on

the turntable, with the side with the diam-

eter of the smaller rim A facing upwards.

Instructions for choosing the

substitute tyre

To take the greatest advantage of the char-

acteristics offered by a tyre, and to obtain

the necessary guarantees of safety during

the use, it is important to follow a series of

precautions when choosing it, and when

setting it up.

The dimensional and construction charac-

teristics, as well as the service characteris-

tics, can be identiﬁed via the words visible

on the side of the tyre cover.

Breaking down the designation of the meas-

urement of the tyre cover (e.g. 195/620 R

420 A - see ﬁg.9) into its various elements,

you obtain the information required to set

up the machine correctly. In particular, the

value in millimetres of the outer diameter

of the rim of the PAX wheel being worked

(from the example above: 420).

420

34 Artiglio 50 - Kit PAX System

TYRE REMOVAL

Procedure for standard PAX

tyres

Loading the wheel Fig. 10

A) Position the wheel on the lift.

B) Lift the wheel by means of the pedal 1.

C) Load the wheel manually on the turn-

table.

D) Insert the anti-rotation dowel in one of

the ﬁxing holes of the rim.

Blocking the wheel on the

turntable

Fig. 11

A) Insert the A1 blocking device in the central

hole of the wheel.

B) Rotate the device, to allow the correct

hooking up with the turntable.

C) Bring the centring cone near the rim manu-

ally, by means of the blocks 1.

D ) Tighten the blocking device, rotating the

handles 2 clockwise.

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