Cornelius QUEST ELITE 4000 Bedienungsanleitung

QUEST ELITE 4000

Installation Manual

Release Date: December 10, 2010

Publication Number: 620048956INS

Revision Date: August 30, 2016

Revision: G

Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

The products, technical information, and instructions contained in this manual are subject to change without notice.

These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possi-

ble contingency in the installation, operation or maintenance of this equipment. This manual assumes that the per-

son(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,

and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and

construction requirements are being met, in addition to the information contained in this manual.

This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is sub-

ject to all of the restrictions and limitations contained in the Commercial Warranty.

Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting

from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal

service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,

(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained per-

sons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, oper-

ating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%

compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the

product dispensed which are adversely impacted by changes in liquid scale or chemical composition.

Contact Information:

To inquire about current revisions of this and other documentation or for assistance with any Cornelius product con-

tact:

www.cornelius.com

800-238-3600

Trademarks and Copyrights:

This document contains proprietary information and it may not be reproduced in any way without permission from

Cornelius.

This document contains the original instructions for the unit described.

CORNELIUS INC

101 Regency Drive

Glendale Heights, IL

Tel: + 1 800-238-3600

Printed in U.S.A.

TABLE OF CONTENTS

Quest elite 4000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Read And Follow All Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Different Types of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Mounting In or On A Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Nameplate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Concentrate Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Recommended Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Water Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Water Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Ice Bank/Pull Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plumbing Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Counter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Minimum Airflow Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Filling the Ice Bath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Connecting the Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Priming/Flushing Water System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Programming the Portion Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Quest Elite 4000 Installation Manual

SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS

Safety Overview

• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels

on the unit (decals, labels or laminated cards).

• Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regula-

tions before operating this unit.

Recognition

Different Types of Alerts

DANGER:

Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment

damage.

WARNING:

Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or

equipment damage.

CAUTION:

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or

equipment damage.

SAFETY TIPS

• Carefully read and follow all safety messages in this manual and safety signs on the unit.

• Keep safety signs in good condition and replace missing or damaged items.

• Learn how to operate the unit and how to use the controls properly.

• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very

young children or infirm persons without supervision. Young children should be supervised to ensure that

they do not play with the appliance.

• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.

NOTE: The dispenser is not designed for a wash-down environment and MUST NOT be placed in

an area where a water jet could be used.

Recognize Safety Alerts

This is the safety alert symbol. When you see it in this manual or on the unit, be alert

to the potential of personal injury or damage to the unit.

Quest Elite 4000 Installation Manual

QUALIFIED SERVICE PERSONNEL

WARNING:

Only trained and certified electrical, plumbing and refrigeration technicians should service this unit.

ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY

COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE

AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD.

SAFETY PRECAUTIONS

This unit has been specifically designed to provide protection against personal injury. To ensure continued

protection observe the following:

WARNING:

Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify

all of the power is off to the unit before any work is performed.

FAILURE TO DISCONNECT THE POWER COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT

DAMAGE.

CAUTION:

Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in

injury or equipment damage.

DO NOT STORE EXPLOSIVE SUBSTANCES SUCH AS AEROSOL CANS WITH A FLAMMABLE

PROPELLANT IN THIS APPLIANCE.

CHILDREN SHALL NOT PLAY WITH THE APPLIANCE.

CLEANING AND USER MAINTENANCE SHALL NOT BE MADE BY CHILDREN WITHOUT SUPERVISION.

SHIPPING AND STORAGE

CAUTION:

Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained

from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the

unit to freeze resulting in damage to internal components.

MOUNTING INOR ONA COUNTER

WARNING:

When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 140 lbs. (63.5

kg.) to insure adequate support for the unit.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.

THE APPLIANCE HAS TO BE PLACED IN A HORIZONTAL POSITION

Quest Elite 4000 Installation Manual

REQUIREMENTS

Figure 1. Unit Dimensions

Nameplate Data

Model QST ELITE 4000, 115 VAC, 5 amps, 1 phase 60 hertz, 6.34 – 6.41 oz. (180-182g) R-134a refrigerant. Test

press: High side 400 psi (2757.9 kilopascals), (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar).

Model Quest ELITE 4000, 230 VAC, 2 amps, 1 phase 50 hertz, 6.34 - 6.41 oz. (180-182g) R-134a refrigerant. Test

press: High side 400 psi (2757.9 kilopascals) (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar).

Model Quest ELITE 4000, 220 VAC, 2 amps, 1 phase 60 hertz, 6.34 - 6.41 oz. (180-182g) R-134a refrigerant. Test

press: High side 400 psi (2757.9 kilopascals) (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar).

Concentrate Storage

Four 0.8 gallon (3.0 liter) disposable bottles.

NOTE: Refillable Concentrate reservoirs also available.

Figure 2. Concentrate Storage

Recommended Clearance

12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation and 4” at the sides of the unit.

Electrical Connection

6 ft. long (1.83 m) power cord with 3-prong plug attached to dispenser. Export models are shipped with a European

plug.

CAUTION:

Only trained and certified electrical technicians should replace the power cord or the unit should be returned to an

Authorized Service Center for power cord replacement.” The replacement cord must meet all requirements of the

original equipment manufacturer.

FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR DAMAGE TO THE EQUIPMENT.

Quest Elite 4000 Installation Manual

Power Supply

15 amps at 120 volts dedicated power supply.

10 amps at 230 volts dedicated power supply.

Water Connection

3/8 in. (0.95 cm) SAE male flare fitting on dispenser (Figure 3).

Water

Connection

Figure 3. Water Connection

Water Supply Requirements

60 psi (413.7 kilopascals) (4.1 bar) maximum static pressure. 30 psi (206.8 kilopascals) (2.1 bar) minimum

dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 (88.7 ml) per second water

flow. Optimum recommended pressure 50 psi (344.7 kilopascals) (3.5 bar) dynamic pressure.

Ice Bank/Pull Down

Weight 14-16 lbs. (6.35 - 7.25 kg.). Pull Down: 3.5 - 5.5 hours at 75°F (24°C)

Quest Elite 4000 Installation Manual

APPLICATIONS

This appliance is intended to be used in household and similar applications such as the following:

• Staff kitchen areas in shops, offices and other working environments.

• Farm houses and by clients in hotels, motels and other residential type environments

• Bed and breakfast type environments

• Catering and similar non-retail applications

PLUMBING REQUIREMENTS

This dispenser must be connected to a COLD WATER system with operating pressure between 30psi minimum

and 60 psi maximum (206.8 kilopscals and 413.7 kilopscals). This water source must be capable of producing a

minimum flow rate of 3 fluid ounces (88.7 milliliters) per second. A shut off valve should be installed in the line

before the dispenser. Install a regulator in the line when pressure is greater than 100 psi (690 kPa) to reduce it to

50 psi (345 kPa). The regulator is also necessary if the water source has pressure fluxuations. The main water inlet

is a 3/8” (9.52 mm) MFL connection (Figure 4).

Water

Connection

Figure 4. Plumbing Connection

WARNING:

This equipment must be installed to comply with the International Plumbing Code of the International Code Council

and the Food Code Manual of the Food and Drug Administration (FDA). For models installed outside the U.S.A., you

must comply with the applicable Plumbing/Sanitation Code for your area.

Failure to comply could result in serious injury, death or damage to the equipment.

Quest Elite 4000 Installation Manual

RECEIVING

Each unit is completely tested and inspected before shipment. At the time of shipment, the carrier accepts the unit

and any claim for damage must be made with the carrier.

Upon receiving the unit(s) from the carrier, inspect the carton for visible damage. If damage exists, have the carrier

make a note on the bill of lading and file a claim with the carrier.

UNPACKING

• Remove staples securing carton to pallet.

• Lift carton up and off of unit.

• Remove inserts and shipping bag.

• Open upper cabinet door and remove installation kit.

• Remove bolts securing unit to pallet.

• Lift unit off of pallet.

NOTE: Do not lay the unit on it’s side or back. This may cause vital oils to drain from the compres-

sor resulting in damage during start-up and consequently voiding the warranty.

Andere Handbücher für QUEST ELITE 4000

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Andere Cornelius Entsafter Handbücher

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