Cotek TR-40 Bedienungsanleitung
TR-40 User’s Manual
40A Transfer Switch
Table of Content
1. IMPORTANT SAFETY INFORMATION 1
1-1.General Safety Precautions 1
1-2.Other Safety Notes 1
2. INTRODUCTION 2
2-1. System 2
2-2. Application Block Diagram 2
2-3. Panel introduction and terminal description 2
2-4. LED status 4
2-5. Electrical Specification 4
2-6. Mechanical Drawings 5
2-7. Standard Accessory 6
3. INSTALLATION AND OPERATION 6
4. TROUBLESHOOTING 10
5. WARRANTY 10
1
1. Important Safety Information
1-1. General Safety Precautions
Warning! Before using the Inverter, read the safety
instructions.
zDo not expose the transfer switch to rain, snow, spray or dust. To
reduce the risk of fire hazard, do not cover or obstruct the
ventilation openings and do not install the inverter in a
zero-clearance compartment.
zTo avoid the risk of fire and electric shock, make sure that the
existing wiring is in good electrical condition, and the wire size is
not undersized.
zThis equipment contains components which can produce arcs or
sparks. To prevent fire or explosion do not install in compartment
containing batteries or flammable materials or in location which
require ignition protected equipment. This includes any space
containing gasoline-powered machinery, fuel tanks, or joints,
fittings, or other connection between components of the fuel
system.
zThe following precautions should be taken when working on the
transfer switch:
Step 1 Remove watches, rings, or other metal objects
Step 2 Use tools with insulated handles
Step 3 Wear rubber gloves and boots
1-2. Other Safety Notes
zUpon receipt, examine the carton box for damage. If you have
found any damage on the carton box please notify the company
you purchased this unit from.
zDo not operate near water or in excessive humidity.
zInstall the transfer switch in a well-ventilated area. Do not block
the front air vents, or the rear air exhausts of the unit.
zDo not operate the transfer switch close to combustible gas or
open fire.
2
2. Introduction
2-1. System
The unit is a highly reliable transfer switch, designed with advanced
power electronic and microprocessor technology offering the
following features:
Low power consumption <1.3W
Universal AC input, full range
Cooling by free air convection
Switching current up to 40 amps
High transfer speed
Applicable models: SP-700/1000/1500/2000/3000/4000
2-2. Application Block Diagram
2-3. Panel introduction and terminal description
2-3-1. Panel introduction
Fig. 2 Panel introduction
Fig. 1 Application block diagram
AC source Load
AC
DC
TR-40
Transfer Switch
SP series
Inverter
Battery
INV.
INPUT
AC
OUTPUT
GRID
INPUT Status LED
Grid Input
AC OutputInverter
Input
3
2-3-2. Terminal description
Fig. 3 Terminal description
Description Function
A TRC Port(RJ-45)SP series inverter communication port
B N terminal N to ground
CInverter Input terminalInverter ACpower input terminal
D AC Input terminal Grid ACpower input terminal
E Output terminal Output power terminal
F Circuit Breaker (40A) Grid power over load protection
Table 1. Panel introduction and terminaldescription
2-3-3. TRC port definition
Pin Num. Definition
1 Reserved --
2 PH-L Zero-crossing signal
3 PH-N Zero-crossing signal
4 Bypass transfer switch driver signal
512V Internal power for TR-40 controller
6 5V Internal power for TR-40 controller
7 GND The same polarity and the negative battery
8 Reserved --
Table 2. TRC port definition
A
B
C E
D
F
4
2-4. LED status
2-4-1. INV. INPUT
LED Signal Description
Green Inverter input normal
Red Inverter not synchronous
Off No Inverter input
Table 3. INV. input LED description
2-4-2. AC OUTPUT
LED Signal Description
Green INV provides power to Load
Orange Grid provides power to Load
Off No AC output
Table 4. AC output LED description
2-4-3. GRID INPUT
LED Signal Description
Green Grid input normal
Red Grid not synchronous
Off No Grid input
Table 5. GRID input LED description
2-5. Electrical Specification
Model TR-40A TR-40B
Contact
Rating
Max. switching voltage 277VAC
Max. switching current 40A
Max. switching power 11000VA
Switching
time
INV to GRID 10mS
GRID to INV 60mS
Control
Voltage range 100~240VAC
AC current (Typ.) 21mA / 100VAC, 16mA / 240VAC
Frequency range 47~63Hz
Power consumption <1.4W (at no load)
Protection Wiring errors LED inform
Grid overload Circuit breaker (40A)
5
Model TR-40A TR-40B
Environment
02-.pmetgnikroW ~40
Working humidity 20~85% RH non-condensing
Storage temp., humidity -40 ~85 , 20~85%
Vibration 10~500Hz, 2G 10min / 1 cycle, period for
60 min each along X,Y,Z axes
Safety &
EMC
Safety standards CE, EN60947-1; EN60947-6-1
22055NEIME
Safety &
EMC
Power harmonic & voltage
fluctuation and flicker EN61000-3-2, EN61000-3-3
OthersEMS immunity EN55024, IEC61000-4-2, 3,4,5,6,8,11
Dimension (WxHxD) 220x71x194 mm / 8.66x2.80x7.64 inch
Table 6.TR-40 Electrical Specification
2-6. Mechanical Drawings
Unit: mm [inch]
Fig. 4 Mechanical drawings
INV.
INPUT
AC
OUTPUT
GRID
INPUT
220 [8.66]
194 [7.64]
71 [2.80]
9.3
[0.37]
135.0 [5.31]
188.0 [7.40]
6
2-7. Standard Accessory
TRC Cable, 1800mm x 1pcs
Copper for N Terminal x 1pcs
3. Installation and Operation
Note 1: Please make sure the load power consumption is not over
inverter output power.
Note 2: Please make sure the inverter output settings (output
voltage and frequency) should be the same as the Gird
power.
Step 1 Pease follow the installation drawing to connect the TR-40,
inverter, load and Grid power.
remove the cover
A. Use screw driver to lose
the screw on the cover and
Fig. 6
Fig. 5 TR-40 wiring diagram
SP Series
TRC AC
Output
INVERTERINPUT OUTPUT AC INPUT
Load
Breaker
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