Cover Pools Save-T 3 Konfigurationshandbuch

This is a general guide on factors to consider for the installation

of a Save-T 3 automatic cover system or Autosave spa cover.

Detailed installation instructions are available.

General Information

for Installing an Automatic Pool Cover

(Save-T® 3 or Autosave™ Spa Cover)

Cover-Pools Incorporated

66 East 3335 South

Salt Lake City, UT 84115

800.447.2838

801.484.2724

www.coverpools.com

800024 Rel-0024

Cover-Pools Incorporated is a wholly owned subsidiary of Zodiac Pool Systems, Inc.

ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.

All other trademarks used herein are the property of their respective owners.

WARNING 11pt

WARNING 12pt

WARNING 14 pt

WARNING 24pt

WARNING 21pt

WARNING 27pt

WARNING 37

10PT

FOR YOUR SAFETY—This product must be installed and serviced by a contractor who is licensed and qualied in

pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists.

In the event no such state or local requirement exists, the installer or maintainer must be a professional with sufcient

experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed

exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product.

Failure to follow warning notices and instructions may result in property damage, personal injury, or loss of life.

Improper installation and/or operation will void the warranty.

All diagrams are for general information. Consult installation instructions for details.

NOTES

All diagrams are for general information. Consult installation instructions for details.

Table of Contents

TRACK OPTIONS ...................................................................................................................... 4

EXCAVATION AND PLUMBING .................................................................................................. 6

Recessed Mechanism—Underside™ Track or Track Channel ......................................... 6

Recessed Mechanism—Universal, SnapTop™, or Flush Track ........................................ 7

ELECTRICAL ............................................................................................................................ 8

Keyed Motor Control (Standard Equipment) .................................................................... 8

Hydraulic Power System................................................................................................... 8

Auto-Shutoff with Amp Limiter and Accessory Board..................................................... 9

Auto-Shutoff with Amp Limiter/Accessory Board/Wireless ........................................... 9

MECHANISM HOUSING........................................................................................................... 10

Recessed Concrete, Wood, or UPB Box—Underside™ Track ........................................ 10

Recessed Concrete, Wood, or UPB Box—Autosave

OPTION 1: Conduit comes from back of box....................................................................11

Recessed Concrete, Wood, or UPB Box—Autosave

OPTION 2: Conduit comes from side of box. .................................................................. 12

Recessed Concrete, Wood, or UPB Box—Universal or SnapTop™ Track....................... 13

Recessed Wood Box Construction.................................................................................. 13

Deck-Mounted Bench Construction ............................................................................... 13

COPING AND DECK ................................................................................................................ 14

Gunite Layout—Underside™ track.................................................................................. 14

Coping or Deck Requirements—Underside track .......................................................... 14

Coping or Deck Requirements—Underside track (cont.) ............................................... 15

Tile Beam—Underside track .......................................................................................... 15

RECESSED BOX COVER .......................................................................................................... 16

Brackets.......................................................................................................................... 16

Vanishing Lid™System .................................................................................................... 16

Bezel™lids....................................................................................................................... 16

SPECIFICATIONS.................................................................................................................... 17

COVER SIZING AND PRICING.................................................................................................. 18

Cost Considerations........................................................................................................ 19

All diagrams are for general information. Consult installation instructions for details.

TRACK OPTIONS

Underside™Track

• Mounted under deck coping

• Anodized aluminum

• Easier installation and

replacement of rope

Vinyl-Liner Pool

Track Channel

• Track channel allows for

custom cantilever profiles

• Foam or wood forms can

be incorporated for

deck profiles

• Can be used with

Cover-Pools Reusable

Coping Form

Vinyl-Liner Pool Coping

Undertrack System

• For vinyl-liner pools

• 90°, 45°, 6" and 24"

corners available

• Tracks locked in place

by shims

• Standard or bullnose

coping options

Track Channel

• For concrete and

fiberglass pools

• Raised-wall applications

• Track channel allows for

custom cantilever profiles

• Foam or wood forms can

be incorporated for deck

profiles

actual size

Based on the pool design, choose the appropriate track style and any options.

Reusable Coping Form

• For concrete, fiberglass

and vinyl-liner pools

• Eliminates the need for

foam or wood forms

• Extruded aluminum

Track Channel

Inverted Mount

• For any deck surface, such

as flagstone, slate or tile,

that does not meet basic

undertrack mounting

conditions (surfaces less

than 2" thick or softer

materials)

Deck Straps

• For porous coping, brick,

flagstone, and materials

less than 2" thick

• Mounted every 2' of track

• For deck-on-deck pools

Form A

2¾"

Form B

3½"

Deck Material

The Track Channel can be set in a recessed notch below stone

or coping level. A light mortar or grout layer can be applied under

the stone surface and used to fill in behind channel if necessary.

RECESSED MOUNTING FOR STONE OR COPING

15/8"

11/4"

Form D

4½"

41/4"

2-1/2"

1-1/4"

Standard Bullnose

All diagrams are for general information. Consult installation instructions for details.

All exposed aluminum extrusions can be painted to match

deck color.

SnapTop™ Track

• For existing decks

• Low profile

• Installed on the deck surface

• Anodized aluminum

• Uses gliders or wheels

• Screws are concealed

• Standard Universal track

also available

• Smaller Slim™ track

available for Step-Saver™

systems

Flush Track - NEW

• For new or existing pools

• Installed flush with deck

• Vinyl-liner, fiberglass or

concrete pools

• Anodized aluminum

Universal Deck-Mounted

Track

• For existing decks

• Low profile

• Installed on surface of

the deck

• Anodized aluminum

Deck-on-Deck Pools

Create a rectangular frame

around the free-form pool for

an undertrack installation with

track channel.

track channel or

deck straps

Extreme Cantilever

Create a freeform pool by ex-

tending the cantilever up to 24"

beyond the channel or track.

track channel or

deck straps

2-13/16"

11/16"

Vanishing-Edge Pools

Perimeter Overflow

Create a 45° or 90° vanishing edge

Create a pool for which water height appears even with

the deck. A narrow channel collects the overflow water

and allows for the glider arms.

600198 ILLUS VAN EDGE 45 DEG COVER OPENING DETAIL - DWG1

Universal track for spas

and Step-Saver

45° 90°

Recommended for Indoor use only

2-13/16"

11/16"

1-1/2"

3-1/2" – 4"

Special Construction Applications

All diagrams are for general information. Consult installation instructions for details.

no radius corners

at pool wall or coping

excavation

from waterline

motor side

lowered pool wall

shaded area=excavation

opposite side

16"

36"

18"

excavation

from waterline

motor side

Recessed Mechanism—Underside™ Track or Track Channel

1. The tracks (and rectangular pools) must be a true rectangle. The tracks must be

perpendicular to the unit mechanism and recessed housing (90°).

2. Over-dig the recessed cover box end of the pool 18" beyond the forms.

Do not install plumbing within 14" of the deck in the housing area.

3. The motor can be on either end of the cover box.

4. Do not locate skimmers in the lowered pool wall.

5. All corners must be square (no radius) on the finished tile line or the coping.

6. Place 3" drain in floor or wall of recessed housing.

Pool must be square:

AB=CD

AD=CB

EXCAVATION AND PLUMBING

Consider any special requirements for excavation and plumbing.

Track squared to box

or mechanism

GE = 6'

GF = 8'

FE = 10'

All diagrams are for general information. Consult installation instructions for details.

Recessed Mechanism—Universal, SnapTop™, or Flush Track

The requirements of a recessed mechanism with a deck-mounted track are the same as the undertrack on the previous

page. Universal track may be mounted at the pool edge. Flush track must be set back 6" from the pool edge.

C D

Do not

locate track

on top of a

skimmer lid.

16"

36"

motor side

non-motor side

18"

shaded area=excavation

TRACK DIAGONALS: AD=BC

TRACK LENGTH: AC=BD

TRACK SPACE: AB=CD

1' minimum setback

2' beyond pool

Tracks must be square:

AB=CD

AD=CB

Track squared to box

or mechanism

GE = 6'

GF = 8'

FE = 10'

All diagrams are for general information. Consult installation instructions for details.

Electric Motor w/ Keyswitch (Standard Equipment)

¾hp Motor with Slip Clutch

Hydraulic Power System

(Optional)

3" poly or PVC pipe from

housing to power unit.

NO SHARP BENDS!

ELECTRICAL

Choose electric or hydraulic power and controlling devices.

All switches must be

mounted in full view of

the cover operation.

hydraulic motor

050275 or 050276

Hydraulic Pump Unit

electric motor

WARNING! These are minimum recommendations only. All local and federal codes of standard safe practices

must be followed. Refer to the prewiring instructions for detailed instructions and additional mounting options.

Dedicated

GFCI

Key Switch 120V

(Hot, Neutral, Ground)

(Neutral, Dir 1, Dir 2, Ground)

Pool

Cover Housing

NPT watertight connector 14 AWG Min.

Wire extended 8" past conduit end.

Conduit with three different

colored wires and one ground.

Conduit to 120 VAC 15

AMP dedicated G.F.C.I.

WARNING! These are minimum recommendations only.

All local and federal codes of standard safe practices must be followed.

36" of waterproof flex conduit with 1/2"

14 AWG under 50ft

12 AWG over 50ft

14 AWG under 50ft

12 AWG over 50ft

MOTOR

POOL

COVER HOUSING

HYDRAULIC MOTOR END

HYD PUMP UNIT

CONDUIT FOR HYDRAULIC HOSE

WITH SWEEPING BENDS

LARGE SWEEPING BENDS

Conduit to HYD pump J-box with

2 identified wires and 1 ground

Conduit With (3)

12 AWG (min)

Identified Wires

plus one ground

Conduit with (4)

18 AWG (min)

Identified Wires

for CoverLink

Wired Control

Option 1:

Key Switch KOSA

Green

LED

Red

LED Option 2:

CoverLink

Wired Control

two 1/2" hoses

over 80'

3" conduit

Dedicated

GFCI

14 AWG under 50ft

12 AWG over 50ft

All switches/control pads must

be mounted in full view of the

cover operation.

Hydraulic motors must be

mounted above ground level.

All diagrams are for general information. Consult installation instructions for details.

Auto-Shutoff with Optional Accessory Board/AquaLink®

¾hp Motor or Hydraulic Motor

Auto-Shutoff with Accessory Board/ AquaLink® and Wireless

(Optional) -- ¾hp Motor or Hydraulic Motor All control pads must be mounted in

full view of the cover operation. Install

the accessory board in or by the

equipment room or equipment pad,

away from the cover housing.

050275 or 050276

Hydraulic Pump Unit

All switches/control pads must

be mounted in full view of the

cover operation.

electric 3/4 hp motor

Hydraulic 1-1/2 hp motor

POOL

COVER HOUSING

Conduit with (3)

18 AWG Identified

Wires for Low

Voltage Key Switch

Option 1:

Key Switch 5v

Conduit for Main Power with (3)

14 AWG Identified Wires

(Hot, Neutral, Ground)

Conduit with (4)

14 AWG Wires

For Power and (3)

18 Awg for Sensors

Conduit with (4) 18 AWG Wires

J-box

#8 Bonding Wire

Both Ends

Conduit with (4) 18 AWG (min)

Identified Wires for CoverLink

Wired Control

Green

LED

Red

LED

Option 2:

CoverLink Wired Control

Install auto-shutoff away from cover housing

in or by equipment room or equipment pad

ACC

Dedicated

GFCI

14 AWG under 50ft

12 AWG over 50ft

Optional Accessory Board or AquaLink

36" of Waterproof Flex Conduit

with 1/2" NPT Water Tight

Connector, Extend (4) 14 AWG

Wires 8" Past Conduit End

MOTOR

Hydraulic motors

must be mounted

above ground level.

Option 1: Auto-shutoff mounted outside housing.

POOL

COVER HOUSING

36" of Waterproof Flex Conduit with 1/2"

NPT Watertight Connector for 14 Awg

Wire Extended 8" Past Conduit End

Conduit for Main Power with (3) 14 AWG

Identified Wires (Hot, Neutral, Ground)

Auto-shutoff

#8 Bonding Wire

(Both Sides)

Green

LED

Red

LED

CoverLink Wireless

Control Pad

Install acc board away from cover housing

in or by equipment room or equipment pad

Dedicated

GFCI

ACC

14 AWG under 50ft

12 AWG over 50ft

Conduit with (4) 18 AWG Wires

Optional Accessory Board or AquaLink

Receiver

Antenna

CLEAR LINE OF RECEPTION

050275 or 050276

Hydraulic Pump Unit

Hydraulic motors

must be mounted

above ground level.

All diagrams are for general information. Consult installation instructions for details.

Recessed Concrete, Wood, or UPB Box—Underside™ Track

Box Side View—Underside Track

BT[

conduit 6" max

from top

of box

conduit should not

protrude more

than 4" into box

POOL

conduit must be on the

motor end

3" drain - floor or wall

can be on either end wall cut away for clarity

bond wire

pool beam wall

drain centerline 4"

max from end wall

bond wire

Optional coping or condrete build up.

lid

minimum 2" clearance

for tracks

MECHANISM HOUSING

Choose a recessed mechanism (concrete or wood box) or deck-mounted mechanism. Systems

include a lid assembly, bench frame assembly or fiberglass ends.

Underside Track

Box Dimensions for Save-T® 3

MOTOR

OPPOSITE

BEAM

THROAT

DEPTH

WIDTH

Pools under

55 ft. long x 24 ft. wide

32" 10" 8-12" 2" min to

finished beam

12-1/2"

min

12-1/2"

min

UPB BOX Pools up to

55 ft. long

32" 10" 8-12" 2" min to

finished beam

13" 13"

Pools over

55 ft. long x 24 ft. wide

32" 10" 8-12" 2" min to

finished beam

14½" 14½"

Pools over 65 ft. long or 25 ft. wide and vanishing-edge pools — Call Cover-Pools 1-800-447-2838

Consult a certied electrician and the pre-wiring diagrams for conduit and bonding requirements.

Dieses Handbuch passt für folgende Modelle

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