CPG Compuprint SP 40 Bedienungsanleitung

MAINTENANCE

MANUAL

SP 40

Maintenance Manual SP 40

Rev. 005 i.1Index

TABLE OF CONTENTS

Page

Preface 1

Chapter 1 General Information

1.1 Overview 3

1.2 Scope of the Product 3

1.3 Main Features 3

1.4 Printer Parts 4

1.5 Product Structure 6

1.5.1 Mechanism and Electromechanical devices 6

1.5.2 Electronics 7

1.6 Technical Specifications 10

1.7 Maintaining Parameters 12

Chapter 2 Removals

2.1 Overview 13

2.2 Covers 14

2.2.1 Top Cover 14

2.2.2 Main Cover 14

2.3 Print Head 16

2.4 Mechanical Assy 18

2.5 Electronic Boards 19

2.5.1 Optional (LAN or USB) and Backpanel Boards 19

2.5.2 Engine Board 19

2.5.3 Controller Board 20

2.5.4 Power Supply Assy 20

2.6 Operator Panel 23

2.7 Motors Assy 24

2.7.1 Carriage Motor Assy 24

2.7.2 Carriage Pulley 24

2.7.3 Selector Motor Assy 26

2.7.4 Paper Motor Assy 26

2.8 Home Sensor Assy 28

2.9 Ribbon Sensor Assy 29

2.10 Ribbon Drive Assy 30

2.11 Carriage Assy 32

2.12 Mylar Bar Assy 34

2.13 Rear Roller Assy 36

2.14 Front Roller Assy 38

2.15 Selector Cam 40

2.16 Lower Roller Assy (Rear Side) 42

2.17 Lower Roller Assy (Front Side) 43

2.18 Sensor Board and Sensor Cable 44

2.19 Platen Assy 46

2.20 Print Head Cables 48

Maintenance Manual SP 40

Rev. 005 i.2Index

TABLE OF CONTENTS cont’d

Page

Chapter 3 Operability and Configuration

3.1 Overview 49

3.2 Operability 49

3.2.1 Operator Panel 49

3.2.2 Function keys 50

3.2.3 Leds 50

3.3 Printer Set-up Mode by Operator Panel 51

3.3.1 Print of Self Test Page 52

3.3.2 Printer Configuration 53

3.3.2.1 Print of the Setup Forms 53

3.3.2.2 Filling in the Printer Setup Forms 54

3.3.2.3 Reading the Preprinted Forms 54

3.3.2.4 Setup Forms and Parameters 55

3.3.2.5 Offset Adjustments 61

3.4 Printer Set-Up Mode by Web Browser (NIC card) 63

3.5 Printer Set-Up Mode through the application SP40setup (via serial i/F) 68

3.5.1 Entering the printer Setup Mode 68

3.5.2 Install the SP40setup application 68

3.5.3 Run the SP40setup application 70

3.5.4 How to download to SP40 an existing configuration file 73

3.6 Print of NIC Configuration Page 74

Chapter 4 Service Maintenance

4.1 Overview 75

4.2 Initial Inspection and tools 75

4.3 Set-up 75

4.4 Cleaning 75

4.5 Lubrication 76

4.6 Paper Specifications 76

4.7 Consumables 76

4.8 Software Update 77

4.8.1 Basic Software update through parallel or serial interface 77

4.8.2 NIC Software update through parallel or serial interface 78

4.8.3 LAN Parameters Setup through parallel interface 79

4.8.4 Software update through LAN interface 80

4.8.4.1 Software update through LAN using FTP 80

4.9 Troubleshooting 81

4.9.1 Hexadecimal Dump 81

4.9.2 Printer Errors 81

4.9.2.1 Recoverable errors 81

4.9.2.2 Unrecoverable errors 82

4.10 Troubleshooting Tables 84

4.10.1 Power malfunction 84

4.10.2 Faulty probability guide 85

4.11 Reset the Consumable Parts 86

Maintenance Manual SP 40

Rev. 005 i.3Index

TABLE OF CONTENTS cont’d

Page

Chapter 5 Test & Diagnostic

5.1 Overview 87

5.2 How to run T&D (with Standard Operator Panel) 87

5.3 General Rules for T&D Operations 87

5.4 T&D USER Tests Description 89

5.5 Step by Step T&D Mode Flow Chart 90

5.6 Step by Step T&D Mode Sequential Table 91

5.7 T&D Errors Handling 96

5.7.1 Led Meaning during T&D Error Condition 97

5.8 T&D Errors Codes 100

5.9 Requested Tools 102

5.9.1 Operator Panel with LCD 102

5.9.2 RS232 Serial Interface Loop-Back Connector 102

5.9.3 Parallel Interface Loop-Back Connector 103

5.10 Analysis of T&D Printouts 104

5.10.1 Printing Adjustment Printout (T&D 9) 104

5.10.2 Standard Pattern Printout (T&D 10) 105

5.11 Monitor Though Serial Interface 108

5.12 Log File Printout (T&D 12) 111

Chapter 6 Paper Specifications

6.1 Overview 113

6.2 Single Sheet 114

6.3 Passbook 115

6.3.1 Passbooks with horizontal fold 116

6.3.2 Passbooks with vertical fold 117

Chapter 7 Electromechanical Devices

7.1 Overview 119

7.2 Print Head 119

7.3 Carriage Motor 122

7.4 Paper Motor 123

7.5 Selector Motor 124

7.6 Sensors 125

Chapter 8 Adjustments

8.1 Overview 127

8.2 Print Head Gap Adjustment 128

8.3 Paper Belt Adjustment 130

8.4 Carriage Belt Adjustment 131

8.5 Selector Cam Adjustment 132

Maintenance Manual SP 40

Rev. 005 i.4Index

TABLES

Page

Table 1.1 Printer Specification Summary 10

Table 3.1 O.P. keys meaning 50

Table 3.2 O.P. Leds meaning 50

Table 3.3 Configuration Form Parameters description 56

Table 3.4 Program 1 (Program 2) Form Parameters description 59

Table 4.1 Not-recoverable leds errors code N° 82

Table 4.2 Not-recoverable errors error table 83

Table 4.3 Power malfunction Troubleshooting 84

Table 4.4 Faulty Probability Guide 85

Table 5.1 General Rules for T&D operations 88

Table 5.2 T&D USER Tests Description 89

Table 5.3 Step by Step USER Complete Sequential Actions 91

Table 5.4 T&D Error Phase Sequential Actions 96

Table 5.5 Led Status for N° of Test in error condition 97

Table 5.6 Led Status for O.R.U. in error 98

Table 5.7 Led Status for specific/common error codes 99

Table 5.8 T&D Error Codes 100

Table 5.9 T&D O.R.U. Codes 101

Table 5.10 T&D Common Errors (sensors) codes 101

Table 5.11 T&D Common Errors (mechanical) codes 101

Table 5.12 Serial Cable Connection for Remote T&D 108

Table 6.1 Single Sheet Dimensions 114

Table 6.2 Passbook Dimensions 115

Table 6.3 Horizontal Passbook Dimensions 116

Table 6.4 Vertical Passbook Dimensions 117

Table 7.1 Print Head Electrical pin-out 120

Table 7.2 Sensors Board pin-out 126

Maintenance Manual SP 40

Rev. 005 i.5Index

ILLUSTRATIONS

Page

Fig. 1.1 Front View 4

Fig. 1.2 Rear View (Standard model) 4

Fig. 1.4 Rear View (LAN model) 4

Fig. 1.3 Inside View 5

Fig. 1.5 Lay-out Electronic Parts 8

Fig. 1.6 Lay-out Electromechanical Parts 9

Fig. 2.1 Open Top Cover 15

Fig. 2.2 Cover removal 15

Fig. 2.3 Rise up Upper Mechanical Assy 16

Fig. 2.4 Ribbon Guide 17

Fig. 2.5 Print Head removal 17

Fig. 2.6 Mechanical Assy removal 18

Fig. 2.7 Boards removal 21

Fig. 2.8 Operator Panel removal 23

Fig. 2.9 Carriage Motor Assy removal 25

Fig. 2.10 Selector and Paper Motor removal 27

Fig. 2.11 Home Sensor Assy 28

Fig. 2.12 Ribbon Sensor Assy removal 29

Fig. 2.13 Ribbon Drive Assy removal 31

Fig. 2.14 Carriage Assy removal 33

Fig. 2.15 Mylar Bar Assy removal 35

Fig. 2.16 Rear Roller Assy removal 37

Fig. 2.17 Front Roller Assy removal 39

Fig. 2.18 Selector Cam removal 41

Fig. 2.19 Lower Roller Assy removal (Rear Side) 42

Fig.2.20 Lower Roller Assy removal (Front Side) 43

Fig. 2.21 Sensor Board and Sensor Cable removal 45

Fig. 2.22 Platen Assy removal 47

Fig. 2.23 Print Head Cable removal 48

Fig. 3.1 Operator Panel 49

Fig. 3.2 Set-up Mode Flow-Chart51

Fig. 3.3 Self Test Printout 52

Fig. 3.4 Leds meaning in Setup Mode 53

Fig. 3.5 Markers meaning in Setup Mode 54

Fig. 3.6 How to fill Markers in Setup Mode 54

Fig. 3.7 Configuration Setup Form 55

Fig. 3.8 Program 1 Setup Form 58

Fig. 3.9 Offset Tuning Setup Form 61

Fig. 3.10 Offset Tuning Example 62

Fig. 3.11a Home Page of SP40 using a web browser 63

Fig. 3.11b System Page of SP40 through web browser 64

Fig. 3.11c Security Setting (first time) 64

Fig. 3.11d Security Setting Page of SP40 through web browser 65

Fig. 3.11e Warning message of SP40 through web browser 65

Fig. 3.11f Reboot Page of SP40 through web browser 65

Fig. 3.11g Configuration Setup Page through web browser 66

Fig. 3.11h Program 1/2 Setup Page through web browser 66

Fig. 3.1i NIC Setup Page through web browser 67

Fig. 3.11j Printer Status Page through web browser 67

Maintenance Manual SP 40

Rev. 005 i.6Index

ILLUSTRATIONS

Page

Fig. 3.12a Initial mask for SP40setup installation 68

Fig. 3.12b Other mask for SP40setup installation 68

Fig. 3.12c Other mask for SP40setup installation 69

Fig. 3.12d Other mask for SP40setup installation 69

Fig. 3.12e Other mask for SP40setup installation 69

Fig. 3.12f Other mask for SP40setup installation 70

Fig. 3.12g Other mask for SP40setup installation 70

Fig. 3.13 Initial mask for SP40setup application 70

Fig. 3.14a Read NVM mask of the SP40setup application 71

Fig. 3.14b Read NVM mask of the SP40setup application 71

Fig. 3.15 Write NVM mask of the SP40setup application 72

Fig. 3.16 Button to print NIC Configuration 74

Fig. 3.17 Network Interface Configuration 74

Fig. 4.1 Basic FW steps through LAN using FTP 80

Fig. 4.2 Power Supply pin-out 84

Fig. 5.1 Operator Panel Sketch 87

Fig. 5.2 Schematic flow-chart of the T&D USER in Step by Step mode 90

Fig. 5.3 Operator Panel with Display for T&D activities 102

Fig. 5.4 Serial I/F loop-back 102

Fig. 5.5 Parallel I/F bi-directional loop-back 103

Fig. 5.6 Pattern for Printout T&D9 of standard model (reduced) 104

Fig. 5.7 Pattern for Printout T&D9+T&D10 of Standard model (reduced) 107

Fig. 5.8 Remoter mode display (Hyper Terminal under W98) 108

Fig. 5.9 Remote mode display (Sensor 2 error during T&D9) 109

Fig. 5.10 Remote mode display (Sensor 4 error during T&D9) 110

Fig. 5.11 Remote mode display (Sensor 8 error during T&D9) 110

Fig. 5.12 Example of T&D12 Log File (without errors) 112

Fig. 5.13 Example of T&D12 Log File (with maximum N° of errors) 112

Fig. 6.1 Single Sheet dimensions 114

Fig. 6.2 Passbook Dimensions 115

Fig. 6.3 Horizontal Passbook 116

Fig. 6.4Vertical Passbook 117

Fig. 7.1 Print Head Architecture 119

Fig. 7.2 Print Head Connection (rear view) 120

Fig. 7.3 Needles Position (rear view) 121

Fig. 7.4a P.H. Operation 121

Fig. 7.4b P.H. Operation 121

Fig. 7.5 Carriage Motor Layout 122

Fig. 7.6 Paper Motor Layout 123

Fig. 7.7 Selector Motor Layout 124

Fig. 7.8 Home Position Sensor 125

Fig. 7.9 Edge Sensor 126

Fig. 7.10 Ribbon Sensor 126

Fig. 7.11 Sensor Board and Optical Fibre 127

Maintenance Manual SP 40

Rev. 005 i.7Index

ILLUSTRATIONS

Page

Fig. 8.1 Gap Adjustment 129

Fig. 8.2 Print Head Gap versus Platen 129

Fig. 8.3 Paper Belt Adjustment 130

Fig. 8.4 Carriage Belt Adjustment 131

Fig. 8.4Selector Cam Adjustment 132

Maintenance Manual SP 40

Rev. 005 i.8Index

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