CPS Tech-Set TR19 Series Bedienungsanleitung

Tech-Set® TR19 SERIES

2 Cylinder Commercial

Refrigerant Recovery Machine

OWNER’S MANUAL (English)

Series: TR19, TR19S, TR19E

TO BE OPERATED BY QUALIFIED PERSONNEL ONLY

THIS EQUIPMENT HAS BEEN VERIFIED BY UNDERWRITERS LABORATORIES INC. TO MEET EPA’S MINIMUM REQUIREMENTS FOR RECOVERY

EQUIPMENT INTENDED FOR USE WITH ALL SYSTEMS CONTAINING REFRIGERANTS FROM ARI740-98 CATEGORIES III, IV, AND V. UL CONTROL

NUMBER 2HA5.

Evaluated for performance in

accordance with Sec. 608 of

the Clean Air Act (Feb 29, 1996)

using AHRI-740-98 test methods.

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• Maintenance free oilless compressor design

• Aesthetically unique industrial type styling

• Precision machined from aluminum and steel components

• Permanently lubricated and sealed main bearings

• Improved piston seal design for less leakage and deeper vacuums

• 550 psig high pressure cutoff switch with LED indicator

• Cleanable 100 mesh inlet ﬁlter

• Weighs less than 19 lbs.

• Special cooling system design improves compressor longevity

• Efﬁcient suction and discharge valve design for faster recovery

• Durable crankshaft design for improved reliability

• Unique head design for superior performance

• Patents pending

CONTENTS

KEY FEATURES

Key Features........................................................................................................2

General Safety Instructions .................................................................................3

Speciﬁcations......................................................................................................4

Unit Layout..........................................................................................................4

Direct Vapor or Liquid Recovery .........................................................................5

High Speed Direct Liquid Recovery .....................................................................6

Push - Pull Liquid Recovery ................................................................................7

Routine Maintenance...........................................................................................8

Warranty .............................................................................................................8

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GENERAL SAFETY INSTRUCTIONS

Please read, follow and understand the contents of this entire manual, with special

attention given to Danger, Warning and Caution statements.

FOR USE BY PROFESSIONALLY TRAINED AND CERTIFIED OPERATORS ONLY.

MOST STATES, COUNTRIES, ETC., MAY REQUIRE USER TO BE LICENSED.

PLEASE CHECK WITH YOUR LOCAL GOVERNMENT AGENCY.

DANGER: The recovery tank used with this contains liquid refrigerant. Overﬁlling

recovery tank may cause a violent rupture resulting in severe injury or even

death.

As a minimum, please use a scale to continuously monitor

recovery tank weight.

DANGER: EXPLOSION RISK! This unit is not certiﬁed as ‘explosion proof’ for explosive

rated environments. It is only to be used in normal environments.

DANGER: ELECTRICAL SHOCK HAZARD: Always disconnect power source when

servicing this equipment.

WARNING: Do not use equipment in the vicinity of spilled or open containers of gasoline

or other ﬂammable substances.

WARNING: All hoses may contain liquid refrigerant under pressure. Contact with

refrigerant may cause frostbite or other related injuries. Wear proper personal

protective equipment such as safety goggles and gloves. When disconnecting

any hose, please use extreme caution.

WARNING: TO REDUCE RISK OF FIRE: Avoid use of an extension cord because

extension cord may overheat. If you must use an extension cord, use 10 awg

minimum.

WARNING: Avoid breathing refrigerant vapors and lubricant vapor or mist. Breathing high

concentration levels may cause heart arrhythmia, loss of consciousness, or

even cause suffocation. Exposure may irritate eyes, nose, throat and skin. Please

read manufacturer’s Material Safety Data Sheet for further safety information on

refrigerants and lubricants.

WARNING: Make certain all safety devices are functioning properly before operating

equipment.

CAUTION: To avoid cross contamination of refrigerant and potential leakage to the

atmosphere, proper hoses and ﬁttings should be used and checked for

damage.

CAUTION: To avoid overﬁlling refrigerant tank, read and follow manufacturer’s

recommended ﬁlling instructions for refrigerant being recovered.

CAUTION: This equipment is intended for use of one refrigerant at a time. Mixing of

different refrigerants will cause your recovered supply of refrigerant to become

contaminated.

Note: It is very expensive to destroy mixed or damaged refrigerants.

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SPECIFICATIONS

TR19 SERIES UNIT LAYOUT

*Veriﬁed UL Flow Rate @ 60Hz (Reduce 15% for all 50Hz models)

Refrigerant Direct Vapor (kg/min) Direct Liquid (kg/min) Push - Pull Liquid (kg/min) High Temp Vapor Rate

(kg/min)

R410a 0.12 3.79 11.00 n/a

R22 0.14 3.16 11.00 0.13

R134a 0.13 1.95 9.37 n/a

R407c 0.15 3.01 10.71 n/a

*Evaluated for performance in accordance with Sec. 608 of the Clean Air Act (Feb 29, 1996) using AHRI-740-98 test methods.

Model Number TR19 TR19S TR19E

Voltage (Hz) 115 V

50 / 60 Hz

220-240 V

50 / 60 Hz 1PH

220-240 V

50 / 60 Hz 1PH

Motor Size (Horsepower) 1/2 HP

Motor Thermally Protected Yes

Compressor Type 2 Cylinder Oil-less Reciprocating Compressor

Overload Protection Motor Thermally Protected

Power Consumption 500 W

High Pressure Shut-Off 550 psig

Auto Reset 550 psig Auto Reset 525 psig (38 bar)

Manual Reset

Refrigerants

ARI740 Class III R-12, R-134a, R-401C, R-406A, R-500 R-12, R-134a, R-22,

R-401A, R-401B, R-401C,

R-402A, R-402B, R-404A,

R-406A, R-407A, R-407B,

R-407C, R-407D, R-407E,

R-407F, R408A, R-409A,

R-410A R-411A, R-411B,

R-412A, R-500, R-502,

R-507A, R-509A

ARI740 Class IV

R-22, R-401A/B, R-402B, R-407C/D/E/F,

R408A, R-409A, R-411A/B, R-412A, R-502,

R-509A

ARI740 Class V R-402A, R-404A, R-407A/B, R-410A/B,

R-507A, R-32

Operating Temperature

Range 32°F to 120°F (0°C to 49°C)

Power Cord Length 6 Ft.

Dimensions 6” x 12” x 9” (15cm x 30cm x 23cm)

Weight 18.7 lbs (8.5 kg)

Approvals UL, TUV

Warranty (Years) 1

High pressure

cutout LED

Skid resistant

rubber feet

Inlet port

with ﬁlter

Discharge

port

Power switch

and IEC 320

electrical inlet

Air intake

louver

Handle

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DIRECT VAPOR OR LIQUID RECOVERY

The following is recommended to maximize recovery rates;

A. Use the shortest length of 3/8” ID refrigeration hose on the suction side of the unit.

B. If the refrigerant is clean, remove all suction side ﬁlters, screens, etc...

C. Remove all Schrader type valve cores and any valve depressors from the hoses and service valves.

D. Use an evacuated DOT tank.

E. If the unit trips off on High Pressure, change the recovery cylinder.

F. When recovering large amounts of R410a or if recovering under very high ambient temperatures, we

suggest our accessory the MT69 Molecular Transformator.

1. Connect the unit as shown in Diagram - 1. The technician will need to use a refriger-

ant manifold and one spare hose. The manifold should be connected between the unit

being serviced and the TR19 IN port. The spare hose should connect from the TR19

OUT port to an evacuated DOT recovery tank vapor valve. Note: The recovery tank

must be rated for (38 bar) 550 PSI.

2. Open the vapor valve on the DOT recovery tank.

3. Keep the manifold valves closed at this time.

4. Push the main power switch “ON”.

5. Once unit has started, open both HI & LO manifold valves to start the refrigerant

recovery ﬂow.

Note: The TR19 is designed to directly recover large amounts of liquid refrigerant. If during vapor

recovery process the compressor begins to make a slugging or hammering noise, meter the incoming

liquid refrigerant by closing the low side manifold valve until the noise subsides.

6. The TR19 will run continuously. When a 10” hg. vacuum is observed on the low side

manifold gauge, close both the LO & HI side manifold valves off.

7. If the pressure on the HI side manifold gauge starts to rise, repeat steps 4-6. If HI side

manifold gauge remains in a vacuum, close all tank, manifold and hose valves. Remove

discharge hose from TR19 outlet port. Recovery and Self-Clearing are now complete.

Diagram 1 - Direct Vapor Or Liquid Recovery

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HIGH SPEED DIRECT LIQUID RECOVERY

The following is recommended to maximize recovery rates;

A. Use the shortest length of 1/4” ID refrigeration hose on the suction side and discharge

side of the unit.

B. If the refrigerant is clean, remove all suction side ﬁlters, screens, etc...

C. Remove all Schrader type valve cores and any valve depressors from the hoses and

service valves.

D. Use an evacuated DOT tank.

E. Install a hose between the DOT recovery tank and vapor service valve on the A/C system

being serviced. (See Diagram - 2)

F. Use 90lb DOT recovery tank or larger to minimize tank change over.

1. Connect the unit as shown in Diagram - 2. The technician will need to use a refrigerant

manifold (with sight glass) and two spare hoses. The manifold should be connected

between the unit being serviced and the TR19 IN port. Connect a refrigerant hose from the

TR19 OUT port to an evacuated DOT recovery tank liquid valve. Connect another refrigerant

hose from the DOT tank vapor port to a service port of the unit being serviced.

Note: The recovery tank must be rated for (38 bar) 550 PSI.

2. Open both the vapor and liquid valves on the DOT recovery tank.

3. Keep the manifold valves closed at this time.

4. Push the main power switch “ON”.

5. Once unit has started, open the LO manifold valve on the manifold to start the liquid

refrigerant ﬂow to the TR19. Monitor the liquid refrigerant ﬂow in the manifold sight glass.

Note: The TR19 is designed to directly recover large amounts of liquid refrigerant. If

during vapor recovery process the compressor begins to make a slugging or hammering

noise, meter the incoming liquid refrigerant by closing the low side manifold valve until

the noise subsides.

6. Once liquid refrigerant is no longer present in the manifold sight glass, close the DOT

recovery tank vapor valve. This will transition the unit into direct vapor recovery.

7. Allow the TR19 to run continuously. When a 10” hg. vacuum is observed on the low side

manifold gauge, close both the LO & HI side manifold valves off.

8. If the pressure on the LO side manifold gauge starts to rise, open LO side manifold valve

and restart the TR19. lf the LO side manifold gauge remains in a vacuum, close all tank,

manifold and hose valves. Remove discharge hose from TR19 outlet port. Recovery and

Self-Clearing are now complete.

Diagram 2 - High Speed Direct Liquid Recovery

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PUSH-PULL LIQUID RECOVERY

The following is recommended to maximize recovery rates;

A. Use the shortest length of 3/8” ID refrigeration hose on the suction side of the unit to the

vapor port on the tank.

B. Use 3/8” ID refrigerant hoses from the system liquid service valve to the liquid port on the

tank.

C. If the refrigerant is clean, remove all suction side ﬁlters, screens, etc...

D. Remove all Schrader type valve cores and any valve depressors from the hoses and

service valves.

E. Use 90lb DOT recovery tank or larger to minimize tank change over.

1. Connect the unit as shown in Diagram - 3. The technician will need to use a refrigerant

manifold with sight glass and two spare hoses. The manifold should be connected between

the liquid service port of the system being serviced and the DOT Recovery tank liquid valve.

One spare hose should connect from the TR19 IN port to the DOT recovery tank vapor

valve. The other spare hose should connect from the TR19 OUT port to the vapor service

port on the system being serviced.

Note: The DOT recovery tank must be rated for (38 bar) 550 PSI.

2. Close the manifold LO side valve. Open the manifold HI side valve. Open the DOT recovery

tank’s liquid valve.

3. Push the main power switch “ON”.

4. Open the DOT recovery tank vapor valve. A Push-Pull ﬂow is now enabled.

5. Monitor the scale for DOT recovery tank capacity.

6. Monitor the sight glass in the manifold for the presence of liquid refrigerant. Once liquid

refrigerant is no longer being pushed out of the A/C system being recovered, close the

vapor valve on the DOT recovery tank. Let run for 30 seconds, then turn off unit.

Note: The Push-Pull recovery does not completely recover all the refrigerant. It will

be necessary to proceed to Direct Vapor Recovery Operation (page 6) to complete the

recovery process.

Diagram 3 - Push-Pull Liquid Recovery

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CPS®Products, Inc. guarantees that all products are free of manufacturing and material

defects to the original owner for one year from date of purchase. If equipment should fail

during guarantee period it will be repaired or replaced (at our option) at no charge. This guar-

antee does not apply to equipment that has been altered, misused or solely in need of ﬁeld

service maintenance. All repaired equipment will carry an independent 90 day warranty. This

repair policy does not include equipment that is determined to be beyond economical repair.

WARRANTY DISCLAIMER: Use this device to recover only HVAC/R refrigerants from sealed HVAC/R

systems. WARRANTY VOIDED IF USED FOR ANY OTHER PURPOSE.

Figure 1

Figure 2

Filter Maintenance: The TR19 is equipped with a 100-mesh

screen ﬁlter. This ﬁlter should be checked periodically. A partially

clogged ﬁlter will slow recovery rate.

Check ﬁlter cartridge as follows:

1. Use a 5/8" socket or boxed end wrench to remove IN port as

shown in Figure 1.

2. Remove suction port-ﬁlter cartridge as shown in Figure 2.

3. Clean cartridge or replace with new cartridge. (CPS #CRXF3)

4. Inspect O-ring. Re-lubricate with compressor oil or equivalent.

5. Place ﬁlter cartridge back into suction port ﬁtting.

6. Hand tighten this assembly back onto TR19.

7. Use 5/8" socket or boxed end wrench to tighten 1/8 of a turn.

Do not over tighten; O-ring damage may occur.

8. Check connection for leaks.

Piston Seal Maintenance: In cases of virgin refrigerant

recovery, it is recommended to add .25 ounce of refrigerant

oil to inlet port before each use.

ROUTINE MAINTENANCE

WARRANTY

LOCATIONS

#73-086 Rev. B

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