Craftsman 919.166701 Bedienungsanleitung

Owner's Manual

I CRRFTSMRNI

Permanently Lubricated

2-Stage

Twin V

Portable

AIR COMPRESSOR

Model No.

919.166701

• Safety Guidelines

• Assembly

• Operation

•Maintenance

•Service and AdJustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D29704 Rev. 1 7/22/04

WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION ......................................... 11-12

OPERATION ........................................... 13-15

MAINTENANCE ......................................... 16-17

SERVICE AND ADJUSTMENTS ............................ 18-19

STORAGE ................................................ 20

TROUBLESHOOTING GUIDE ............................. 21-23

REPAIR PARTS ......................................... 24-27

ESPAI_IOL .............................................. 28-49

NOTES/NOTAS ......................................... 50-51

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, II 60179

D29704 2- ENG

Model No.

Bore

Stroke

919-166701

2.375"

High Pressure - .54"

Low Pressure - 1.45"

Voltage-Single Phase 115/60/1

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 20

Approximate Cut-in Pressure 145

Approximate Cut-out Pressure 175

SCFM @ 40 psig 5.6

SCFM @ 90 psig 5.1

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information, we use the symbols below, Please read the manual and pay attention to

these sections,

Indicates an

imminently hazardous

situation which, if not avoided, wiJ

result in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT

IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work.

To reduce your exposure to these chemicals: work in a well ventilated area, and work with

approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or

respirator when using such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of

of personal injury.

3-ENG D29704

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage, Read and understand all warnings and operation instructions before

using this equipment,

i r.,l,j.,1:1m]

WARNING: Risk of explosion or fire

What Could Happen

It is normal for electrical contacts

within the motor and pressure switch to

spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

How To Prevent It

Always operate the compressor in a

well ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor

in an open area at least 12 inches

away from any wall or obstruction that

would restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or alter

each use.

D29704 4-ENG

I'-h_'#'-1:_m]

WARNING: Risk of Bursting I_1

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use.

water from tank, causing rust and If tank develops a leak, replace it

thinning of the steel tank. immediately with a new tank or replace

the entire compressor.

Modifications or attempted repairs to Never drill into, weld, or make any

the tank. modifications to the tank or its

Unauthorized modifications to the attachments.

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions

to alter the factory set operating

pressures.

For essential control of air pressure,

you must install a pressure regulator

and pressure gauge to the air outlet

(if not equipped) of your compressor.

Follow the equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children's toys, footballs,

basketballs, etc.

I'-h_'#'-1:_m]

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5-ENG D29704

I'-r,.1,#,.1"_lm]

WARNING: Risk of Electrical Shock

What Could Happen

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel

in accordance with national and local

electrical codes,

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

I; r:l'J:1 _'1m]

WARNING: Risk to Breathing

What Could Happen

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

How To Prevent It

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breathing,

suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment

used in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes prior

to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use aNIOSH/MSHA

approved respirator designed for use with

your specific application.

D29704 6-ENG

I'-r'-l'#'-1_m]

WARNING: Risk of Burns

What Could Happen

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

"-h1'#'.1"_lm_

WARNING: Risk from Moving Parts

What Could Happen

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if

they come into contact with you or your

clothing.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to

moving parts and can result in serious

injury.

How To Prevent It

Never operate the compressor with

guards or covers which are damaged or

removed.

Any repairs required on this product

shouldbe performed by authorized

service center personnel.

"-h1'#'.1"_lm_

WARNING: Risk of Falling

What Could Happen

A portable compressor can fall from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in astable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

7-ENG D29704

I-"r-'I'!-'I _ m]

WARNING: Risk of Serious Injury or Property Damage When _U]

Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen

Oil can leak or spill and could result

in fire or breathing hazard; serious

injury or death can result, oil leaks will

damage carpet, paint or other surfaces

in vehicles or trailers.

How To Prevent It

Always place COMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

WARNING: Risk of Unsafe Operation

What Could Happen

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

How To Prevent It

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

Do not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D29704 8-ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SOFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as

you continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure

at which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

•Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

•']lj 1'4[_'£_ I =

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9-ENG D29704

Contents of Carton

1 - Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75"

1 - Quick Connect

1 - Safety Check Valve

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

The wheels and

handle do not

provide adequate clearance,

stability or support for pulling the

unit up and down stairs or steps.

The unit must be lifted or pushed

up a ramp.

It may be

necessary to brace

or support one end of the unit

when attaching the wheels and

the rubber feet, because the air

compressor will have a tendency

to tip.

1. Place shoulder bolt (C) through

wheel (B) and position it into the

hole of the mounting bracket

(protruding hub to the inside),

Thread nut (A) onto shoulder

bolt and tighten firmly with a

9/16" wrench. Repeat to install

second wheel.

2. Attach the rubber feet (D) to the

bottom of the front bracket using

the screws (E) provided.

3. Rotate handle into operating

position as shown.

NOTE: Handles will lock into

place.

D29704 IO-ENG

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